scholarly journals Analysis of Thermal Stress and Fatigue Life in the Steel Shell of a Cupola Furnace

Author(s):  
Young-Soo Yang ◽  
◽  
Kang-Yul Bae
Metals ◽  
2019 ◽  
Vol 9 (9) ◽  
pp. 966 ◽  
Author(s):  
Kejun Hu ◽  
Fuxian Zhu ◽  
Jufang Chen ◽  
Nao-Aki Noda ◽  
Wenqin Han ◽  
...  

Considerable residual stress is produced during heat treatment. Compressive residual stress at the shell is conductive to improving the thermal fatigue life of a work roll, while tensile stress in the core could cause thermal breakage. In hot rolling, thermal stress occurs under the heating-cooling cycles over the roll surface due to the contact with the hot strip and water spray cooling. The combination of thermal stress and residual stress remarkably influences the life of a work roll. In this paper, finite element method (FEM) simulation of hot rolling is performed by treating the residual stress as the initial stress. Afterwards, the effects of the initial roll temperature and cooling conditions on thermal stress considering the initial residual stress are discussed. Lastly, the thermal fatigue life of a work roll is estimated based on the strain life model. The higher initial roll temperature causes a higher temperature but a lower compressive thermal stress at the roll surface. The surface temperature and compressive stress increase significantly in the insufficient cooling conditions, as well as the center tensile stress. The calculation of the fatigue life of a work roll based on the universal slopes model according to the 10% rule and 20% rule is reasonable compared with experimental results.


2012 ◽  
Vol 723 ◽  
pp. 275-279
Author(s):  
Jian Chen ◽  
Gui Cheng Wang ◽  
Wei Song ◽  
Gang Liu

The principle of the HSK shrink toolholder is expanding with heat and contracting with cold. The heat performance of HSK is analyzed. Firstly, the induction heating performance is studied by using electromagnetism-thermal-structure FEA in ANSYS software and experiment, the optimal temperature of HSK shrink toolholder is got. Secondly, thermal fatigue and calculation of the fatigue life is analyzed by using thermal-stress in ANSYS software and Coffin-Manson formula. The loads applied on the FEA model are temperature during the cycle of heating and cooling.


2020 ◽  
Vol 57 (4) ◽  
pp. 597-602 ◽  
Author(s):  
Ziyun You ◽  
Xintian Liu ◽  
Zhao Jiang ◽  
Xu Wang ◽  
Yansong Wang ◽  
...  

2011 ◽  
Vol 462-463 ◽  
pp. 622-627 ◽  
Author(s):  
Meng Kao Yeh ◽  
Chun Lin Lu

The thermal stress and thermal fatigue life for three different microgyroscope chip models were investigated in this paper. The deformation and stress distribution in chip, at interface between microgyroscope and chip, and in the spring of microgyroscope were obtained for three different microgyroscope chip models by the finite element method. The results show that for the simplified model, no obvious differences from linear or nonlinear analyses are obtained and the fatigue life of microgyroscope chip can be predicted with the properly simplified model. Also, the model having the same process in fabricating microgyroscope and carrier has better reliability. This paper provides an effective method for the reliability analysis of microgyroscope chip.


2013 ◽  
Vol 753-755 ◽  
pp. 2655-2658
Author(s):  
Zhi Gang Xie ◽  
Xiao Qin Chen

By analyzing the structural thermal load mechanism of boiler drum, several temperature field models were analyzed and compared; thermal stress calculation method and its impact on the overall stress field were studied. Finally, according to the domestic and several foreign fatigue life assessment standards, the fatigue life prediction modes of boiler drum were discussed. Based on fatigue curve interpolation and the Miner fatigue linear accumulated damage theory of safety guidelines, the life loss results of initiating low-cycle fatigue crack can be calculated. Both ASME code and GB/T9222-2008 standard are suitable to fatigue life assessment for boiler drum, due to the reasonable basis and reliable results.


2019 ◽  
Vol 9 (1) ◽  
pp. 530-535
Author(s):  
A. A. Ryabov ◽  
V. I. Romano ◽  
V. N. Rechkin ◽  
A. Yu. Kudryavtsev ◽  
D. Yu. Strelets

AbstractAn advanced computer technology of the thermal stress state and fatigue life analysis of turbine engine exhaust support frames based on the use of licensed engineering analysis software, as well as some specialized home codes are presented in the paper. The developed technology allows perform simulations for the full model of the structure, not only for the typical fragments models, and increase an accuracy of calculations and significantly reduce a design time.


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