scholarly journals Interaction of Liquid Steel with Mould Flux in Continuous Casting Bloom Mould - Numerical Simulations and Industrial Experiences

2016 ◽  
Vol 61 (4) ◽  
pp. 2013-2020 ◽  
Author(s):  
A. Cwudziński ◽  
J. Jowsa ◽  
P. Przegrałek
Keyword(s):  
Numerical Simulation ◽  
Computer Simulation ◽  
Continuous Casting ◽  
Cross Section ◽  
Liquid Steel ◽  
Virtual Model ◽  
Ansys Fluent ◽  
Vof Model ◽  
Mould Flux ◽  
Steel Flow

Abstract The device under examination is a mould of a capacity of 0.5 Mg and with inner cross-section of 280×400 mm. The virtual model of the facility under investigation was made using Gambit, DesignModeler and Meshing programs. Computer simulation of the liquid steel flow and mould flux behaviour in turbulent motion conditions was done using the Ansys-Fluent® computer program. On the basis of earlier researches the volume of fluid (VOF) model was applied. Based on computer simulations carried out, steel flow and flux behaviour fields and curves of flux mould entrainment concentration were obtained. The results obtained from numerical simulation were compared with the data obtained during bloom casting under industrial conditions. Based on the obtained information on the interaction of steel with mould flux, the region was determined, in which conditions likely to favour the entrainment of slag portions into the forming bloom exist.

scholarly journals Chemical Homogenization Of Liquid Steel Flowed Through Continuous Casting Slab Tundish During Alloying Process

2015 ◽  
Vol 60 (2) ◽  
pp. 561-565
Author(s):  
A. Cwudziński
Keyword(s):  
Liquid Steel ◽  
Mixing Time ◽  
Virtual Model ◽  
Ansys Fluent ◽  
Working Space ◽  
Continuous Casting Slab ◽  
Alloy Addition ◽  
Steel Flow ◽  
Mixing Curves ◽  
Metallurgical Processes

AbstractThis paper presents the results of research on the behaviour of an alloy addition in steel flowing through the tundish used for casting slabs. The device under examination is a wedge-shaped single-nozzle tundish of a capacity of 30 Mg. Due to the complexity of alloy addition dissolution and dispersion in metallurgical processes, a decision was made to use the Species Model available within the Ansys-Fluent®program. For describing the turbulence, the Realizable k-ɛmodel was chosen. By defining the heat losses on respective planes making up the virtual model, the non-isothermal conditions existing during the flow of liquid steel through the tundish were considered. From the performed numerical simulations, the fields of steel flow and steel temperature and alloy addition concentration in the tundish working space were obtained. In order to accurately illustrate the process of chemical homogenization in the tundish working space, mixing curves were recorded. Based on the obtained results (mixing curves), the mixing time needed for achieving the 95% level of chemical homogenization was calculated.

Benchmark Studies Using Virtual Model Basin for Resistance and Diffraction: A RANS CFD Approach

2008 ◽  
Author(s):  
Balasubramanyam Sasanapuri
Keyword(s):  
Experimental Data ◽  
Free Surface ◽  
Diffraction Problem ◽  
Turbulence Models ◽  
General Purpose ◽  
Virtual Model ◽  
Ansys Fluent ◽  
Vof Model ◽  
Flow Features ◽  
Surface Combatant

Virtual Model Basin (VMB) developed based on RANS CFD Approach along with VOF model to simulate free-surface has been used to perform benchmark studies and the results are presented in this paper. The VMB based on general purpose CFD solver ANSYS FLUENT has been used to simulate resistance and diffraction problems for a Navy surface combatant hull and the results are validated against experimental data. The resistance simulations are done to assess two turbulence models and best among the two is used to solve the diffraction problem. The validation results suggest that the VMB approach reproduces the flow features, forces and moments accurately.

An Experimental and CFD Investigation of a Supersonic Nonisobaric Jet Exhausting From a Beveled Nozzle

2014 ◽  
Vol 9 (2) ◽  
pp. 75-83
Author(s):  
Valeriy Zapryagaev ◽  
Ivan Kavun ◽  
Sergey Kundasev
Keyword(s):  
Numerical Simulation ◽  
Shock Wave ◽  
Cross Section ◽  
Qualitative Agreement ◽  
Supersonic Jet ◽  
Wave Structure ◽  
Shock Wave Structure ◽  
Ansys Fluent

The aim of the investigation is to understand the shock-wave structure of the supersonic jet exhausting from a beveled nozzle. Results of investigation are presented as cross section Pitotpressure fields. This data can be used for verification of CFD results. The experiment was complemented by numerical simulation with using of the program packet ANSYS Fluent. The satisfactory qualitative agreement was obtained

Mathematical Modeling and Industrial Experiment of Liquid Steel Flow in the Three Outlets Continuous Casting Bloom Tundish

2013 ◽  
Vol 58 (4) ◽  
pp. 1077-1083 ◽  
Author(s):  
A. Cwudzinśki
Keyword(s):  
Liquid Steel ◽  
Mass Scale ◽  
Correct Process ◽  
Ansys Fluent ◽  
Industrial Experiment ◽  
Flow Control Devices ◽  
Working Volume ◽  
The Subject ◽  
Control Devices ◽  
Steel Flow

Abstract The dynamic development of the continuous steel casting (CSC) process has resulted in the application of this technology to the casting of steel semi-finished products on a mass scale. In the CSC process, before the cooling and solidification of liquid steel commences, the liquid metal dynamically flows through the steelmaking ladle, the tundish and the mould. Therefore, the control of steel flow is the key to the correct process. One of the metallurgical device in which the control of steel flow hydrodynamics is of crucial importance is the tundish. The subject of investigation within the present study was a three-nozzle tundish designed for casting of blooms. The software program Ansys-Fluent R was employed for the analysis of tundish operation. For the verification of the correctness of obtained results, an industrial experiment was carried out. For modification of the hydrodynamic conditions within the working volume of the tundish, two flow control devices were proposed, namely: a dam and a dam with an overflow window. The outcome of performed computer simulations were liquid steel flow fields and residence time distribution curves.

scholarly journals Experimental Methods of Validation for Numerical Simulation Results on Steel Flow through Tundish

2016 ◽  
Vol 61 (4) ◽  
pp. 2057-2060
Author(s):  
J. Pieprzyca ◽  
P. Warzecha ◽  
T. Merder ◽  
M. Warzecha
Keyword(s):  
Numerical Simulation ◽  
Liquid Steel ◽  
Flow Distribution ◽  
Physical Modelling ◽  
Simulation Techniques ◽  
Computational Fluid Dynamics Cfd ◽  
Flow Through ◽  
Steel Flow ◽  
Liquid Flows ◽  
The Impact

Abstract The article presents experimental results on the impact of tundish flow regulator influencing the liquid steel flow course. The research was conducted based on the hybrid modelling methods understood as a complementary use of Computational Fluid Dynamics (CFD) methods and physical modelling. Dynamic development of numerical simulation techniques and accessibility to highly advanced and specialized software causes the fact that these techniques are commonly used for solving problems related to liquid flows by using analytical methods. Whereas, physical modelling is an important cognitive tool in the field of empirical identification of these phenomena. This allows for peer review and specification of the researched problems. By exploiting these relationships, a comparison of the obtained results was performed in the form of residence time distribution (RTD) curves and visualization of particular types of liquid steel flow distribution zones in the investigated tundish.

scholarly journals Numerical Modelling of Fluid Flow and Thermal Phenomena in the Tundish of CSC Machine

2014 ◽  
Vol 14 (1) ◽  
pp. 103-106 ◽  
Author(s):  
L. Sowa
Keyword(s):  
Numerical Simulation ◽  
Flow Control ◽  
Liquid Steel ◽  
Metal Flow ◽  
Temperature Fields ◽  
Cast Slab ◽  
Flow Control Devices ◽  
Steel Cast ◽  
Control Devices ◽  
Steel Flow

Abstract The mathematical and numerical simulation model of the liquid steel flow in a tundish is presented in this paper. The problem was treated as a complex and solved by the finite element method. The single-strand slab tundish is used to continuous casting slabs. The internal work space of the tundish was modified by the following flow control devices. The first device was a striker pad situated in the pouring tundish zone. The second device was a baffle with three holes and the third device was a baffle without hole. The main purpose of using these devices was to cause a quiet liquid mixing as well as give directional metal flow upwards which facilitated inclusion floatation. The interaction of flow control devices on hydrodynamic conditions was received from numerical simulation. As a result of the computations carried out, the liquid steel flow and steel temperature fields were obtained. The influence of the tundish modification on velocity fields in the liquid phase of steel was estimated, because these have an essential influence on high quality of a continuous steel cast slab.

Numerical Simulation of Behaviour a Non-Metallic Inclusions in an One-Strand Slab Tundish with Steel Flow Controll Devices

2011 ◽  
Vol 56 (3) ◽  
pp. 611-618 ◽  
Author(s):  
A. Cwudziński
Keyword(s):  
Numerical Simulation ◽  
Liquid Steel ◽  
Flow Reactor ◽  
Control Device ◽  
Discrete Phase Model ◽  
Internal Working ◽  
Working Space ◽  
Metallic Inclusions ◽  
Discrete Phase ◽  
Steel Flow

Numerical Simulation of Behaviour a Non-Metallic Inclusions in an One-Strand Slab Tundish with Steel Flow Controll DevicesAn effective refining of liquid steel can be carried out either in a tundish or in the mould of a CSC machine. Being a flow reactor, the tundish performs the function of a link between the steelmaking ladle and the mould. Owing to this fact, the liquid steel resides in the tundish for a specific time, which enables the tundish to be used for refining purposes. For modification oftundish internal working space, two types of flow control device (FCD), namely a ceramic gas-permeable barrier and a subflux turbulence controller (STC), were proposed. For simulation of movement of gas phase and non-metallic inclusions, a discrete phase model was used. The obtained results unambiguously indicate which of the proposed tundish equipment configurations will be more advantageous for intensifying the process of liquid steel refining from NMIs.

Sign in / Sign up

Export Citation Format

Share Document