Improvement in wear and corrosion resistance of AISI 1020 steel by high velocity oxy-fuel spray coating containing Ni-Cr-B-Si-Fe-C

2012 ◽  
Vol 31 (2) ◽  
Author(s):  
M. Prince ◽  
A. Justin Thanu ◽  
P. Gopalakrishnan
Keyword(s):  
High Velocity ◽  
Low Carbon Steel ◽  
Base Material ◽  
Spray Coating ◽  
Dry Sliding Wear ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Wear And Corrosion ◽  
Wear And Corrosion Resistance ◽  
Wear Tests

AbstractIn this investigation, AISI 1020 low carbon steel has been selected as the base material. The Ni based super alloy powder NiCrBSiFeC was sprayed on the base material using high velocity oxy-fuel spraying (HVOF) technique. The thickness of the coating was approximately 0.5 mm (500 μm). The coating was characterized using optical microscopy, Vickers microhardness testing, X-ray diffraction technique and scanning electron microscopy. Dry sliding wear tests were carried out at 3 m

Oxidation Properties of NIAI Intermetallic Coatings Prepared by High Velocity Oxy-Fuel Thermal Spraying

1998 ◽  
Author(s):  
J.A. Hearley ◽  
J.A. Little ◽  
A.J. Sturgeon
Keyword(s):  
High Velocity ◽  
Low Carbon Steel ◽  
Thermal Spraying ◽  
Liquid Fuels ◽  
Low Carbon ◽  
Ion Diffusion ◽  
X Ray Diffraction ◽  
Hvof Process ◽  
Diffusion Studies ◽  
Oxidation Properties

Abstract A reaction-formed NiAI intermetallic compound (IMC) powder has been deposited as a coating onto low carbon steel test coupons by the High Velocity Oxy-Fuel (HVOF) process using both gaseous and liquid fuels. The microstructure of this coating has been examined using scanning electron microscopy and x-ray diffraction and was found to depend on spraying conditions. Oxidation tests on the coating in air, between the temperatures of 800°C-1200°C, revealed that an a-alumina (Al2O3) scale formed on the coating's surface. At 1200°C, a nickel spinel (NiO/NiAl2O4) and haematite (Fe2O3) phases were observed. Diffusion studies were performed to calculate an activation energy for iron ion diffusion in NiAl.

Effects of Cr on Microstructure and Hardness of HVOF-Sprayed WC-Co Coating

2011 ◽  
Vol 317-319 ◽  
pp. 301-306 ◽  
Author(s):  
Li Jun Wang ◽  
Hui Chen ◽  
Yan Liu ◽  
Guo Qing Gou ◽  
Da Li
Keyword(s):  
Phase Composition ◽  
Spray Coating ◽  
Thermal Spray Coating ◽  
Micro Hardness ◽  
X Ray Diffraction ◽  
Wear And Corrosion ◽  
Application Potential ◽  
Confocal Scanning ◽  
Wear And Corrosion Resistance ◽  
New Phase

In the areas of remanufacturing and working conditions with requirements of wear and corrosion resistance, the WC-Co thermal spray coating has a wide applications. WC-10Co-4Cr is an excellent, has great application potential as a coating composition. In this research, the two kinds of coatings, WC-12Co and WC-10Co-4Cr, were sprayed by high velocity oxygen-flame(HVOF). The phase composition is studied by X-ray diffraction(XRD). The porosity is investigated by lase confocal scanning microscope(LCSM), and the micro-hardness is measured. The results show that, The porosity of two coatings don't differ, this maybe has relation with the parameters in the spraying process.The micro-hardness of WC-10Co-4Cr coating is higher than that of WC-12Co coating. Compared with the phase composition of WC-12Co coating, there are new phase composition Cr7C3, Cr23C6 and Cr2WO6 in the WC-10Co-4Cr coating. And the content of W2C and η phase are reduced in WC-10Co-4Cr coating. Cr had no effect on the lattice transformation of cobalt.

Effect of Vanadium and Niobium on Abrasive Behaviour of Arc Sprayed 4Cr13 Coatings

2013 ◽  
Vol 395-396 ◽  
pp. 712-717 ◽  
Author(s):  
Yu Deng ◽  
Sheng Fu Yu ◽  
Ning Yan ◽  
Shu Le Xing ◽  
Lin Bing Huang
Keyword(s):  
High Velocity ◽  
Low Carbon Steel ◽  
Optical Microscope ◽  
Arc Spraying ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Improve Performance ◽  
Hard Particles ◽  
High Velocity Arc Spraying ◽  
Stainless Steel Coatings

4Cr13 martensitic stainless steel coatings with different amount of V/Nb were prepared on the surface of the Q235 low-carbon steel by high velocity arc spraying (HVAS). The microstructure and properties of the coatings were characterized and tested by scanning electron microscope (SEM), X-ray diffraction (XRD), optical microscope, microhardness tester and wear tester. And the wear mechanisms of the coatings have been studied. The results showed that optimal percentage of V/Nb could improve performance of the coatings. The coatings had good forming properties, uniformity of microstructure and compact structure.The highest value of adhesion strength was up to about 36.80 Mpa. The hard particles could incease the hardness and wear resistanc of the coatings.The average microhardness was about 523 HV0.1, higher than that of 4Cr13 coatings, and the abrasive wear resiatance was enhanced because of the added elements V and Nb. Key words: alloying coatings; 4Cr13; V/Nb; high velocity arc spraying (HVAS); abrasive behaviour

scholarly journals Dislocation densities in a low-carbon steel during martensite transformation determined by in situ high energy X-Ray diffraction

2021 ◽  
Vol 800 ◽  
pp. 140249
Author(s):  
Juan Macchi ◽  
Steve Gaudez ◽  
Guillaume Geandier ◽  
Julien Teixeira ◽  
Sabine Denis ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Martensite Transformation ◽  
Low Carbon Steel ◽  
High Energy ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
X Ray ◽  
Dislocation Densities

Morphology and Mechanical Properties of a Composite Coating by Electrostatic Dry Spray Method

2021 ◽  
Vol 886 ◽  
pp. 168-174
Author(s):  
Mohanad N. Al-Shroofy ◽  
Hanna A. Al-Kaisy ◽  
Rabab Chalaby
Keyword(s):  
Composite Coating ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Spray Coating ◽  
Manufacturing Cost ◽  
Low Carbon ◽  
Spray Method ◽  
Coating Layers ◽  
Al Powder ◽  
Electrostatic Spray

Powder spray coating was used for many applications such as paint decoration and protection against corrosive environments. The electrostatic spray method is used to lower the manufacturing cost and the environmental effect during the production process. It is done by electrostatic device and spray gun to create a layer on the substrate to play a protective role. Different dry powders were mixed to form a composite mixture consisted of Al2O3 and SiC or ZrSiO4 with Al powder as a binder. The powders mixture was deposited by electrostatic spray technique with a high voltage of 15 kV on a low carbon steel substrate of (40 x 10 x 4) mm in dimensions. Two groups of mixtures were used to form the coating layers. Powders of Al2O3 with (20 and 40) weight percent (wt%) of SiC as the first group and (20 and 40) wt% of ZrSiO4 as the second group were used. 5 wt% of Al powder was added as a binder, and the samples were heat treated at 900 C° for 2 hours. A detailed characterization of the composite coating layers was performed using XRD, SEM, and EDX, as well as, micro-hardness measurements. The obtained surface composite layers were smooth and having good particle distribution which leads to enhance roughness values (Ra). Furthermore, the hardness increased with increasing the amount of carbide and zirconia, and the obtained layers show no presence of defects or cracks.

Kinetic Study of the Growth of Hard Layers on a Low Carbon Steel

MRS Advances ◽  
2017 ◽  
Vol 2 (50) ◽  
pp. 2809-2817
Author(s):  
Daniel S. Huerta ◽  
E.D. García Bustos ◽  
D.V. Melo Máximo ◽  
M. Flores Martinez
Keyword(s):  
Carbon Steel ◽  
Treatment Time ◽  
Low Carbon Steel ◽  
Thermochemical Treatment ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Kinetic Growth ◽  
Steel Aisi ◽  
Growth Constants ◽  
Substrate Hardness

ABSTRACTIn the present work the kinetic growth is analyzed for a hard coating applied on a low carbon steel AISI 8620. A thermochemical treatment of bored with dehydrated paste at temperatures of 900, 950 and 1000 °C with a residence time of 2, 4, 6 and 8 h. The morphology and types of borides formed on the surface of the steel were evaluated by optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The layer formed has a size of 20 to 113 μm which will be dependent on the process temperature, the treatment time and the alloy elements of the substrate. Hardness of 1493-1852 HV are presented for treatment times and temperatures established in this study. The kinetics of growth were determined and analyzed using a mathematical model of diffusion, evaluating the penetration of the biphasic layer that is determined as a function of the time and temperature of the thermochemical treatment (TCT). The results show the increase in the growth constants (k) with respect to the bored temperatures. The activity energy (Q) of the material AISI 8620 was also obtained.

The transformation of corrosion products on 0Cu2Cr carbon steel in the marine

2021 ◽  
Vol 68 (5) ◽  
pp. 457-463
Author(s):  
Hongyu Liu ◽  
Yingxue Teng ◽  
Jing Guo ◽  
Qinghe Xiao ◽  
Miao Wang ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Energy Dispersive Spectrometer ◽  
Low Carbon Steel ◽  
Transformation Process ◽  
Corrosion Products ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Transformation Mechanism ◽  
Content Type ◽  
Marine Engineering

Purpose This paper aims to explore the transformation process and transformation mechanism of carbon steel under the marine environment. Design/methodology/approach In this paper, the transformation and rust layers corrosion products on 0Cu2Cr carbon steel with different cycles coupon test was investigated and deeply explored by scanning electron microscope, energy dispersive spectrometer, X-ray diffraction. Findings The results showed that the thickness of rust layers grew from 71.83 µm to 533.7 µm with increasing duration of corrosion. The initial corrosion product was γ-FeOOH, then part of the γ-FeOOH continued growing, and under the capillary action, the other part of the γ-FeOOH transformed to α-FeOOH. Originality/value To the best of the authors’ knowledge, this paper puts forward for the first time a new viewpoint of the development of corrosion products of low-carbon steel in two ways. This discovery provides a new idea for the future development of steel for marine engineering.

Influence of Iron Bacteria on the Corrosion Behavior of Carbon Steel: SEM Study

2013 ◽  
Vol 65 (1) ◽  
Author(s):  
E. Hamzah ◽  
C. L. Khohr ◽  
Ahmad Abdolahi ◽  
Z. Ibrahim
Keyword(s):  
Carbon Steel ◽  
Cooling Water ◽  
Low Carbon Steel ◽  
Iron Hydroxides ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
X Ray ◽  
Iron Bacteria ◽  
Microbially Influenced Corrosion ◽  
Sem Study

In this work, the iron bacteria were cultured and inoculated into the cooling water before immersion, and low carbon steel coupons were immersed for one month. Then, microbially influenced corrosion (MIC) of carbon steel in the presence of these bacteria was investigated using scanning electron microscopy (SEM), x-ray diffraction spectroscopy (XRD) and weight loss methods. SEM results showed that large amounts of corrosion products and heterogeneous biofilm layer were formed on the coupon surface. SEM also revealed the uniform-pitting corrosion on the steel surface due to bacteria colonization. XRD results show that the main constituents present in corrosion product are composed of iron oxides and iron hydroxides. 

EFFECT OF GLASS POWDER ON ACID RESISTANCE OF ENAMEL COATING

2017 ◽  
Vol 24 (03) ◽  
pp. 1750036
Author(s):  
MINGYONG SHU ◽  
HAIYING YIN ◽  
QINGDONG ZHONG ◽  
XI SHI ◽  
HONGBO HAN
Keyword(s):  
Particle Size ◽  
Glass Powder ◽  
Enamel Coating ◽  
Acid Corrosion ◽  
Low Carbon Steel ◽  
Acid Resistance ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
X Ray ◽  
Performance Requirements

Enamel glaze was added with glass powders of different sizes and masses and fired into enamel coatings on the surface of low-carbon steel. Acid resistance of the enamel coatings in H2SO4 solution was analyzed by X-Ray Diffraction (XRD), Scanning Electron Microscope (SEM) and mass loss of acid corrosion. As was discovered in research, the acid corrosion quantity in the enamel coatings decreased with the decrease in the particle size of the glass powder when the particle size of the additive glass powder reduced from 100[Formula: see text][Formula: see text]m to 1–2[Formula: see text][Formula: see text]m and heated the prepared enamel coatings in the H2SO4 solution until 80[Formula: see text]C and kept for 48[Formula: see text]h. When the additive amount of the glass powder increased from 5% to 20%, the surface of the enamel coating was smooth and flat with good glossiness and without defects like obvious bubbles and cracks, and the acid corrosion quantity decreased with increase in the additive amount of glass powder, which decreased from 43.24[Formula: see text]mg/cm[Formula: see text]d to 4.28[Formula: see text]mg/cm2.d, satisfying the acid-proof performance requirements of industrial enamel coatings.

scholarly journals Mechanical characterization of the AISI 316L alloy exposed to boriding process

DYNA ◽  
2020 ◽  
Vol 87 (213) ◽  
pp. 34-41 ◽  
Author(s):  
Ricardo Andrés García-León ◽  
Jose Martinez-Trinidad ◽  
Ivan Campos-Silva ◽  
Wilbert Wong-Angel
Keyword(s):  
Sliding Wear ◽  
Standard Procedure ◽  
Indentation Test ◽  
Boride Layer ◽  
Aisi 316L ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Boriding Process ◽  
Wear Tests

In this study, the powder-pack boriding process on low-carbon stainless steel was carried out at 1273 K for 4 h of exposure to obtain a layer around ~57 μm conformed by FeB, Fe2B, and others alloying elements. Firstly, the presence of iron borides formed on the surface of borided AISI 316L alloy was confirmed by optical microscopy combined with the X-ray diffraction analysis. After, the sensed Vickers indentation test was performed on the iron boride layer to estimate the behavior of hardness and Young’s modulus. Sliding wear tests on the borided AISI 316L alloy were performed according to the ASTM G133-05 standard procedure, with the following conditions: distances of 50 and 150 m, normal loads of 5 and 20 N, and a sliding speed of 30 mm/s. Finally, the results showed that the presence of FeB-Fe2B improves the resistance to wear around 41 times compared to the untreated material.

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