Synthesis of NPK fertilizer from low-grade phosphate raw material

Author(s):  
Anar Kareeva ◽  
Uilesbek Besterekov ◽  
Perizat Abdurazova ◽  
Ulzhalgas Nazarbek ◽  
Irina Pochitalkina ◽  
...  

Abstract The article presents the results of studies of the process of obtaining NPK fertilizer from low-grade phosphate raw materials with P2O5 of about 18%. Phosphate raw materials were leached with a mixture of nitric-phosphoric acids with the addition of potassium carbonate, which serves as a source of potassium in the final product. The main parameters determined were the content of the main nutrients P2O5:N:K2O, temperature and time of the leaching process. According to the graphical method, the “apparent” activation energy of the heterogeneous process is found, which is equal to 3.8 kJ/mol indicates the intradiffusion nature of the process. Methods of chemical analysis, scanning electron microscopy and XRD analysis were used for a comprehensive study of raw materials and final products.

2015 ◽  
Vol 1117 ◽  
pp. 152-155
Author(s):  
Liga Grase ◽  
Gundars Mezinskis ◽  
Inta Vitina

A variety of industrial minerals, such as kaolinite, feldspars, and etc., have been used as solid raw materials in the geopolymerization technology. The illite-containing raw material in this study was obtained by the use of sedimentation method. Clay and dust fractions was subjected to the treatment with NaOH alkaline solution and afterwards treated at different temperatures. Results obtained by X-ray diffraction, Scanning electron microscopy, nitrogen adsorption method confirmed the usability of Liepas deposit homogenized gray and red clays for possible realization of geopolymer method.


2012 ◽  
Vol 620 ◽  
pp. 314-319
Author(s):  
Nur Amira Mamat Razali ◽  
Fauziah Abdul Aziz ◽  
Saadah Abdul Rahman

Hardwood is wood from angiosperm trees. The characteristic of hardwood include flowers, endosperm within seeds and the production of fruits that contain the seeds. This paper aims to discuss the preparation and characterization of cellulose obtained from hardwood. The hardwood Merbau (Intsia bijuga) was chosen as raw material in this study. Alkaline treatment and delignification methods were used for the preparation of cellulose. Acid hydrolysis was employed to produce cellulose nanocrystal (CNC). The treated and untreated samples were characterized using x-ray diffraction (XRD) and field emission scanning electron microscopy (FE-SEM). The final product, from both trated and untreated samples were then compared.


2014 ◽  
Vol 881-883 ◽  
pp. 98-101
Author(s):  
Guang Qiang Li ◽  
Heng Hui Wang ◽  
Jian Yang ◽  
Jiang Hua Ma

In order to find a new way to utilize the high phosphorus oolitic hematite ore as raw material for steelmaking, the reduction and carburization of high phosphorus oolitic hematite by the gas of CH4-H2were studied. High phosphorus oolitic hematite, reduction and carburization products were investigated by the means of XRD and scanning electron microscope. The SEM-EDS and XRD analysis show that the main compositions of this ore are hematite and quartz, main microstructure is oolitic cluster with the zonal distribution of hematite and apatite, and iron carbide can be prepared from high phosphorus oolitic hematite.


2021 ◽  
Vol 325 ◽  
pp. 181-187
Author(s):  
Martin Nguyen ◽  
Radomír Sokolář

This article examines the influence of fly ash on corrosion resistance of refractory forsterite-spinel ceramics by molten iron as a corrosive medium. Fly ash in comparison with alumina were used as raw materials and sources of aluminium oxide for synthesis of forsterite-spinel refractory ceramics. Raw materials were milled, mixed in different ratios into two sets of mixtures and sintered at 1550°C for 2 hours. Samples were characterized by X-ray diffraction analysis and thermal dilatometric analysis. Crucibles were then made from the fired ceramic mixtures and fired together with iron at its melting point of 1535°C for 5 hours. The corrosion resistance was evaluated by scanning electron microscopy on the transition zones between iron and ceramics. Mixtures with increased amount of spinel had higher corrosion resistance and mixtures with fly ash were comparable to mixtures with alumina in terms of corrosion resistance and refractory properties.


2021 ◽  
Vol 13 (2) ◽  
pp. 161-169
Author(s):  
Tatyana ALEXANDROVA ◽  
◽  
Anastasia AFANASOVA ◽  
Nadezhda NIKOLAEVA ◽  
◽  
...  

There is a worldwide trend of increasing the share of extraction and processing of low-grade minerals, but their extraction and processing volumes are still low. There are several reasons for this: high mining and transportation costs, imperfect techniques and technological difficulties in enrichment and processing of refractory and low-quality minerals. Due to the depletion of reserves of easily beneficiated raw materials and to compensate for the growing shortage of high-quality minerals, the Russian mining industry development strategy provides for the involvement of new and unconventional types of deposits into production. Examples of such deposits are deposits of carbonaceous raw materials (black shale, refractory sulphide carbon-bearing ores, impactites, etc.) containing carbon of varying degrees of metamorphism. On the basis of the most modern mineralogical, physical, nuclear and chemical methods of research of composition, structure and properties of the carbonaceous raw materials at the micro- and nanolevel, the composition of the productive mineral matter, physical, chemical and thermodynamic laws of separation of valuable mineral components and the basic technological processes to obtain the finished product for valorization of the unconventional carbonaceous mineral raw materials were determined with maximum reliability. One of the possible reasons of difficulty of beneficiation of carbonaceous raw materials is the fine phenocrysts in graphite which can be solved by using the flotation process. Contrast of surface properties of minerals with similar technological properties can be increased by application of different energy effects (MEMI, MIO, microwave, electrochemical treatment etc.) at successive stages of raw material transformation, regulation of pulp conditioning conditions (duration and intensity of agitation, heat treatment of pulp) as well as by development and application of selective reagent regimes. The special feature of flotation as a method of extraction of noble and rare metals is the ability to extract valuable metals not only in their native free form, but also in close association with sulphides and carbon. Flotation with the use of intensifying influences made it possible to transfereven low-sized structures of noble and rare metals, which are not extracted by conventional methods of cyanidation, gravitation enrichment and amalgamation, into the concentrate. One of the ways to increase the efficiency of the flotation process is preliminary modification of the additive which is introduced in addition to the main reagents of the sinter - “carrier material”.


2012 ◽  
Vol 568 ◽  
pp. 324-327
Author(s):  
Ding Guo Zhao ◽  
Shu Huan Wang ◽  
Ming Jian Guo

The sample of oxide inclusion was obtained in the different stage of steelmaking for the 65 steel. The microstructure was observed by using scanning electron microscopy (SEM) to analyze the composition and type of inclusions. It was shown that the microscopic inclusions in the high carbon steel were mainly massive and cluster Al2O3, spherical and slope silicate inclusion, calcium-aluminates inclusions and sulphide complex inclusions. The measures including raw material requirement, improving of the converter, LF refining and continuous casting operations were put forward to decrease inclusion.


Processes ◽  
2020 ◽  
Vol 8 (7) ◽  
pp. 874 ◽  
Author(s):  
Junhui Xiao ◽  
Chao Chen ◽  
Wei Ding ◽  
Yang Peng ◽  
Tao Chen ◽  
...  

In this study, there is 1.42% P2O5 in the P-containing V-Ti magnetite tailings in Miyi Region of China, with the valuable minerals mainly including apatite, and aluminosilicate minerals as the main gangue components. The direction flotation process was used to recover phosphorous from the low-grade phosphorous-bearing V-Ti magnetite tailings. The results showed that an optimized phosphorous concentrate with a P2O5 grade of 31.35% and P2O5 recovery of 88.02% was obtained by flotation process of one roughing, three scavengings, and three cleanings under roughing conditions, which employed pulp pH of 9, grinding fineness of <0.039 mm occupying 90%, flotation concentration of 25%, and dosages of carboxymethylcellulose, oxidized paraffin wax soap, and pine oil of 400 g/t, 300 g/t, and 20 g/t, respectively. Optimized one scavenging, two scavenging, and three scavenging conditions used a pulp pH of 9, and dosages of carboxymethylcellulose, oxidized paraffin wax soap, and pine oil of 200 g/t, 150 g/t, 10 g/t; 100 g/t, 75 g/t, and 5 g/t; and 100 g/t, 75 g/t, and 5 g/t, respectively. Optimized one cleaning, two cleaning, and three cleaning condition dosages of carboxymethylcellulose of 100 g/t, 50 g/t, and 25 g/t, respectively. Study of analysis and characterization of phosphorous concentrate by X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS) show that most gangue minerals enter the flotation tailings, the main minerals in phosphorous concentrate are apatite, olivine, and feldspar.


2018 ◽  
Vol 174 ◽  
pp. 02014
Author(s):  
Katarzyna Komisarczyk ◽  
Anna Stępień ◽  
Ryszard Dachowski

The traditional way of producing sand-lime products is connected with the use of three basic raw materials i.e. quartz sand of natural origin, water and quicklime ground lime. During hydrothermal treatment in an autoclave, chemical reactions take place between the calcium and silicon ions. As a result of these reactions, the products are created that provide advantageous appropriable traits. In order to improve the durability attributes of the discussed products, diabase and barite aggregate was introduced into the raw material mass. In addition, the change in the densification method of the silicate mixture was applied. Layering was replaced instead of traditional pressing. The article describes sand-lime products modified with diabase and barite aggregate in an amount up to 15% by weight. Two methods of thickening the sand-lime mixture were used: pressing and layering. The change of the applied technology significantly influences, among others for water absorption. The best result was obtained using 5% and 10% modifiers. Modification with 5% content of diabase aggregate and 5% content of barite aggregate increases the strength by over 60% in relation to the reference sample. The obtained properties are reflected in the image of the microstructure examined by means of the scanning electron microscope. In the sand- lime products, both traditional and modified with diabase and barite aggregates, the C-S-H phase and tobermorite is present. These phases are characteristic for autoclaved products, although depending on the method of thickening occur in varying degrees and intensities.


2012 ◽  
Vol 610-613 ◽  
pp. 2356-2360
Author(s):  
Hong Liang Hua ◽  
Yun Wang ◽  
Yu Jia Wang ◽  
Shi Jun Ruan ◽  
Chao Zeng ◽  
...  

After washing, milling and calcining, the graphite rods recycled from waste dry batteries were used as raw material to prepare expandable graphite by chemical oxidation (using acetic anhydride as inserting and potassium dichromate as oxidant), the expanded graphite was prepared from the obtained expandable graphite by microwave radiation (MW) at 1000W for 60s.The characterization of infrared spectroscopy (IR) and scanning electron microscopy (SEM) of obtained expanded graphite have been discussed. The results show that it is feasible to prepare expanded graphite using graphite rods recycled from waste dry batteries.


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