scholarly journals Phosphorus in Sintered Steels: Effect of Phosphorus Content and P Carrier in Sintered Steel Fe-C-P

2016 ◽  
Vol 16 (1) ◽  
pp. 1-13 ◽  
Author(s):  
B. Üregen ◽  
C. Gierl-Mayer ◽  
H. Danninger

Abstract Phosphorus as an alloy element is quite common in powder metallurgy, the contents industrially used being markedly higher than those present in wrought steels. In this study, the influence of phosphorus addition through different P carriers was investigated. PM steels of the type Fe-0.7%C-x%P (x = 0.0 … 0.8%) were manufactured by pressing and sintering in H2. It showed that Fe3P is the best phosphorus carrier, resulting in fine and regular microstructure and in high impact energy data at 0.3 … 0.45%P while red P and also Fe2P showed a tendency to agglomeration, with resulting secondary porosity. At high P levels the mechanical properties tend to drop, for the tensile strength at P > 0.60%P while for the impact energy the threshold is 0.45%P. The dimensional behaviour of Fe-C-P can be related to PM aluminium alloys, expansion by transient liquid phase being followed by shrinkage by persistent liquid phase, at least at higher temperatures. In contrast to the dimensional behaviour, degassing and reduction is hardly affected by the phosphorus content.

2016 ◽  
Vol 16 (1) ◽  
pp. 14-26
Author(s):  
H. Danninger ◽  
B. Üregen

Abstract Phosphorus as an alloy element is quite common in powder metallurgy, the contents industrially used being markedly higher than those present in wrought steels. However, embrittlement effects are reported also for sintered steels, in part depending on the alloy elements present. In this study, the influence of phosphorus addition on the mechanical properties of PM steels alloyed with Mo, as the most common VI group element in sintered steels, was investigated. PM steels of the type Fe-x%Mo-0.7%Cy% P were manufactured with varying contents of Mo and P, respectively. It showed that P activates sintering also in these materials and enhances Mo homogenization, but there is in fact a risk of embrittlement in these steels that however strongly depends on the combination of Mo and P in the materials: If a critical level is exceeded, embrittlement is observed. At low Mo contents, higher P concentrations are acceptable and vice versa, but e.g. in a material Fe-1.5%Mo-0.7%C-0.45%P, pronounced intergranular embrittlement occurs, further enhanced by sinter hardening effects. This undesirable phenomenon is more pronounced at higher sintering temperatures and in case of faster heating/cooling; it was observed both in materials prepared from mixed and prealloyed powders, respectively. This typical intergranular failure observed with embrittled specimens, in particular after impact testing, indicates the precipitation of brittle phases at the grain boundaries, apparently when exceeding the solubility product between Mo and P.


2012 ◽  
Vol 323-325 ◽  
pp. 465-470 ◽  
Author(s):  
S. Tumminello ◽  
S. Sommadossi

New processes and materials are vital nowadays, since specific features of materials are essential to accomplish the more demanding technological and environmental requirements. Al/Ni system has stimulated a large number of phase equilibrium, thermodynamic, diffusion and related studies. Its relevance relays on first principle features as well as technological importance.Transient Liquid Phase Bonding(TLPB) process is presented in this work due to the advantages of this method above others. Low temperatures of processing are needed, to obtain stable intermetallic phases (IPs) suitable for high temperatures of service. The aim of this research is to investigate the impact of temperature on the IPs growth and formation mechanisms, completing previous works on microstructure and kinetics characterization of IPs in Al/Ni system at 720°C. The results of SEM-EDS/WDS analyses of the cross-sections of the bonds showed the presence of Al3Ni and Al3Ni2at the beginning of the interaction between Al and Ni, which are consistent with the phase equilibrium diagram. The Al3Ni2layer growth showed linear correlation with time at 800°C, whereas at 900 and 1000°C it suggested a diffusive growth. Inert markers experiments allowed distinguishing individual growth. Vickers micro-hardness was determined obtaining values for Ni and Al3Ni2of about 100 and 800 HV/ 0.025, respectively.


2017 ◽  
Vol 17 (1) ◽  
pp. 47-64 ◽  
Author(s):  
Herbert Danninger ◽  
Vassilka Vassileva ◽  
Christian Gierl-Mayer

Abstract In ferrous powder metallurgy, both boron and phosphorus have been known to be sintering activators for a long time. However, the use has been widely different: while P is a standard additive to sintered iron and steels, boron has been frequently studied, but its use in practice is very limited. Both additives are also known to be potentially embrittling, though in a different way. In the present study the differences between the effects of both elements are shown: while P activates sintering up to a certain threshold, in part by stabilizing ferrite, in part by forming a transient liquid phase, boron is the classical additive enhancing persistent liquid phase, being virtually insoluble in the iron matrix. The consequence is that sintered steels can tolerate quite a proportion of phosphorus, depending on composition and sintering process; boron however is strongly embrittling in particular in combination with carbon, which requires establishing a precisely defined content that enhances sintering but is not yet embrittling. The fracture mode of embrittled materials is also different: while with Fe-P the classical intergranular fracture is observed, with boron a much more rugged fracture surface appears, indicating some failure through the eutectic interparticle network but mostly transgranular cleavage. If carbon is added, in both cases transgranular cleavage dominates even in the severely embrittled specimens, indicating that no more the grain boundaries and sintering necks are the weakest links in the systems.


2021 ◽  
pp. 152808372110154
Author(s):  
Ziyu Zhao ◽  
Tianming Liu ◽  
Pibo Ma

In this paper, biaxial warp-knitted fabrics were produced with different high tenacity polyester linear density and inserted yarns density. The low-velocity impact property of flexible composites made of polyurethane as matrix and biaxial warp-knitted fabric as reinforcement has been investigated. The effect of impactor shape and initial impact energy on the impact response of flexible composite is tested. The results show that the initial impact energy have minor effect on the impact response of the biaxial warp-knitted flexible composites. The impact resistance of flexible composite specimen increases with the increase of high tenacity polyester linear density and inserted yarns density. The damage morphology of flexible composite materials is completely different under different impactor shapes. The findings have theoretical and practical significance for the applications of biaxial warp-knitted flexible composite.


2021 ◽  
Vol 10 (1) ◽  
Author(s):  
Hiroyuki Yamada ◽  
Kohei Tateyama ◽  
Shino Naruke ◽  
Hisashi Sasaki ◽  
Shinichi Torigata ◽  
...  

AbstractThe destruction caused by ballistic ejecta from the phreatic eruptions of Mt. Ontake in 2014 and Mt. Kusatsu-Shirane (Mt. Moto-Shirane) in 2018 in Japan, which resulted in numerous casualties, highlighted the need for better evacuation facilities. In response, some mountain huts were reinforced with aramid fabric to convert them into shelters. However, a number of decisions must be made when working to increase the number of shelters, which depend on the location where they are to be built. In this study, we propose a method of using high-strength steel to reinforce wooden buildings for use as shelters. More specifically, assuming that ballistic ejecta has an impact energy of 9 kJ or more, as in previous studies, we developed a method that utilizes SUS304 and SS400 unprocessed steel plates based on existing impact test data. We found that SUS304 is particularly suitable for use as a reinforcing material because it has excellent impact energy absorption characteristics due to its high ductility as well as excellent corrosion resistance. With the aim of increasing the structural strength of steel shelters, we also conducted an impact test on a shelter fabricated from SS400 deck plates (i.e., steel with improved flexural strength provided by work-hardened trapezoidal corrugated plates). The results show that the shelter could withstand impact with an energy of 13.5 kJ (2.66 kg of simulated ballistic ejecta at 101 m/s on impact). In addition, from the result of the impact test using the roof-simulating structure, it was confirmed the impact absorption energy is further increased when artificial pumice as an additional protective layer is installed on this structure. Observations of the shelter after the impact test show that there is still some allowance for deformation caused by projectile impact, which means that the proposed steel shelter holds promise, not only structurally, but also from the aspects of transportation and assembly. Hence, the usefulness of shelters that use steel was shown experimentally. However, shelter construction should be suitable for the target environment.


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