Experimental study on two-body and three-body abrasive wear behaviour of jute-natural rubber flexible green composite

The use of laboratory testing has become more significant to assess abrasion resistance in flexible reinforcement of armour and car structural components. In this study, compliant composite with constituents as woven jute fabric and natural rubber (NR) encapsulated in an NR-based B stage cured prepreg were tested for wear due to abrasion under two- and three-body conditions. Flexible composites are fabricated in three different configurations namely Jute/Rubber/Jute (JRJ), Jute/Rubber/Rubber/Jute (JRRJ) and Jute/Rubber/Jute/Rubber/Jute (JRJRJ). The present study makes use of abrasive paper with a grit size of 60 and silica sand with size 250 µm as the abrasive medium for two- and three-body abrasion tests respectively and the specific rate of wear is calculated. Though the wear trend of the composites follows a similar pattern in the case of two- and three-body wear, the mechanisms governing the wear are found to be different. The morphology of the worn surface is studied with the aid of a scanning electron microscope.

On the Electrical Resistance Relaxation of 3D-Anisotropic Carbon-Fiber-Filled Polymer Composites Subjected to External Electric Fields

Flexible composites as sensors are applied under a small voltage, but the effect of the external electrical field on the resistance is always ignored and unexplored by current research. Herein, we investigate the electrical resistance relaxation of anisotropic composites when they are subjected to an external electric field. The anisotropic composites were 3D-printed based on carbon-fiber-filled silicon rubber. Constant DC voltages were applied to the composites, and the output electrical current increased with time, namely the electrical resistance relax with time. The deflection and migration of carbon fibers are dominantly responsible for the resistance relaxation, and the angle’s evolution of a carbon fiber, under the application and removal of the electrical field, was well observed. The other factor hindering the resistance relaxation is the increased temperature originating from the Joule heating effect. This work provides a new understanding in the working duration and the static characteristics of flexible composites.

Three body abrasive wear assessment of novel jute/natural rubber flexible green composite

Determining the resistance to abrasion of the flexible cladding for armours and automobile structural components with the aid of lab scale tests has become increasingly important. In the present study, three body wear behaviour of flexible green composites comprising of jute in woven fabric form with interleaved natural rubber sheets bonded through rubberized B stage cured Pre pegs have been studied. Flexible composites are fabricated in three different configurations having different layers of jute and rubber. The present study makes use of silica sand as the abrasive medium. The specific wear rate along with loss in mass and volume of the composite due to wear is determined and it was found that specific wear rate is dependant of the sliding distance. Comparing the specific wear rate of all the three stacking sequences, it was found that JRJ stacking sequence provides better wear resistance. Compliant and tough nature of the rubber makes it hard to wear it out through tearing action and also the wear resistance of flexible composites is enhanced with inclusion of rubber. Mechanism of wear in each of the constituent used is studied. The present study serves as a benchmark work for the future research in this area.

Response and failure modes of biaxial warp-knitted flexible composite subject to low-velocity impact

In this paper, biaxial warp-knitted fabrics were produced with different high tenacity polyester linear density and inserted yarns density. The low-velocity impact property of flexible composites made of polyurethane as matrix and biaxial warp-knitted fabric as reinforcement has been investigated. The effect of impactor shape and initial impact energy on the impact response of flexible composite is tested. The results show that the initial impact energy have minor effect on the impact response of the biaxial warp-knitted flexible composites. The impact resistance of flexible composite specimen increases with the increase of high tenacity polyester linear density and inserted yarns density. The damage morphology of flexible composite materials is completely different under different impactor shapes. The findings have theoretical and practical significance for the applications of biaxial warp-knitted flexible composite.