scholarly journals Dryer design parameters and parts specifications for an industrial scale bagasse drying system

2021 ◽  
Vol 69 (4) ◽  
pp. 293-305
Author(s):  
Greg Wheatley ◽  
Rong Situ ◽  
Jarrod Dwyer ◽  
Alexander Larsen ◽  
Robiul Islam Rubel

The sugar industry is an ideal sector for electricity cogeneration due to a large amount of burnable bagasse produce as a by-product. Bagasse produced in the sugar industry always consists of moisture affecting the efficiency of a boiler in the cogeneration plant. In our case study, a cogeneration plant run by bagasse burning found with bagasse moisture problem and suffocating with low power generation for the last few years. The boiler efficiency per tonne of bagasse is currently lower than optimal due to the substantial percentage of water present in the bagasse. A bagasse dryer design for this industry can improve the efficiency of a boiler as well as the cogeneration plant. In this paper, a pneumatic bagasse drying system is proposed to reduce the moisture content of bagasse from 48% to 30%. This work provides a full analysis of bagasse dryer design parameters, including specifications for dryer system components, such as feeders, fan, drying tube, and cyclone. The total bagasse drying system proposed is expected to be fitted within a 6 × 6 × 25 m space to dry 60 tph of bagasse, reducing the moisture content from 48% to 30%, in full compliance with all relevant Australian and company standards.

Energies ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 801
Author(s):  
Gianluca Valenti ◽  
Aldo Bischi ◽  
Stefano Campanari ◽  
Paolo Silva ◽  
Antonino Ravidà ◽  
...  

Stirling units are a viable option for micro-cogeneration applications, but they operate often with multiple daily startups and shutdowns due to the variability of load profiles. This work focused on the experimental and numerical study of a small-size commercial Stirling unit when subjected to cycling operations. First, experimental data about energy flows and emissions were collected during on–off operations. Second, these data were utilized to tune an in-house code for the economic optimization of cogeneration plant scheduling. Lastly, the tuned code was applied to a case study of a residential flat in Northern Italy during a typical winter day to investigate the optimal scheduling of the Stirling unit equipped with a thermal storage tank of diverse sizes. Experimentally, the Stirling unit showed an integrated electric efficiency of 8.9% (8.0%) and thermal efficiency of 91.0% (82.2%), referred to as the fuel lower and, between parenthesis, higher heating value during the on–off cycling test, while emissions showed peaks in NOx and CO up to 100 ppm but shorter than a minute. Numerically, predictions indicated that considering the on–off effects, the optimized operating strategy led to a great reduction of daily startups, with a number lower than 10 per day due to an optimal thermal storage size of 4 kWh. Ultimately, the primary energy saving was 12% and the daily operational cost was 2.9 €/day.


2013 ◽  
Vol 724-725 ◽  
pp. 296-299
Author(s):  
Chun Xiang Chen ◽  
Xiao Qian Ma ◽  
Xiao Cong Li ◽  
Wei Ping Qin

To find out an alternative of coal saving, a kind of microalgae, Chlorella vulgaris (C. vulgaris) which is widespread in fresh water was studied by digital blast drying system. The effect of the moisture content, drying thickness and temperature on the drying process of C. vulgaris were investigated. The results indicated that when the drying temperature is high, the moisture content is low and the material thickness is small, the drying time is short. The drying process of C.vulgaris can be divided into two stages, and the mass loss is mainly occurred in the second stage . The results will provide guidance for design of drying process and dryer of microalgae.


2017 ◽  
Vol 139 (11) ◽  
Author(s):  
Zhinan Zhang ◽  
Ling Liu ◽  
Wei Wei ◽  
Fei Tao ◽  
Tianmeng Li ◽  
...  

This paper presents a systematic function recommendation process (FRP) to recommend new functions to an existing product and service. Function plays a vital role in mapping user needs to design parameters (DPs) under constraints. It is imperative for manufacturers to continuously equip an existing product/service with exciting new functions. Traditionally, functions are mostly formulated by experienced designers and senior managers based on their subjective experience, knowledge, creativity, and even heuristics. Nevertheless, against the sweeping trend of information explosion, it is increasingly inefficient and unproductive for designers to manually formulate functions. In e-commerce, recommendation systems (RS) are ubiquitously used to recommend new products to users. In this study, the practically viable recommendation approaches are integrated with the theoretically sound design methodologies to serve a new paradigm of recommending new functions to an existing product/service. The aim is to address the problem of how to estimate an unknown rating that a target user would give to a candidate function that is not carried by the target product/service yet. A systematic function → product recommendation process is prescribed, followed by a detailed case study. It is indicated that practically meaningful functional recommendations (FRs) can indeed by generated through the proposed FRP.


Sugar Tech ◽  
2021 ◽  
Author(s):  
Thalyne de Almeida Ferreira Rocha ◽  
Altair Marques da Silva

2021 ◽  
Author(s):  
Mohamed Ibrahim Mohamed ◽  
Ahmed Mahmoud El-Menoufi ◽  
Eman Abed Ezz El-Regal ◽  
Ahmed Mohamed Ali ◽  
Khaled Mohamed Mansour ◽  
...  

Abstract Field development planning of gas condensate fields using numerical simulation has many aspects to consider that may lead to a significant impact on production optimization. An important aspect is to account for the effects of network constraints and process plant operating conditions through an integrated asset model. This model should honor proper representation of the fluid within the reservoir, through the wells and up to the network and facility. Obaiyed is one of the biggest onshore gas field in Egypt, it is a highly heterogeneous gas condensate field located in the western desert of Egypt with more than 100 wells. Three initial condensate gas ratios are existing based on early PVT samples and production testing. The initial CGRs as follows;160, 115 and 42 STB/MMSCF. With continuous pressure depletion, the produced hydrocarbon composition stream changes, causing a deviation between the design parameters and the operating parameters of the equipment within the process plant, resulting in a decrease in the recovery of liquid condensate. Therefore, the facility engineers demand a dynamic update of a detailed composition stream to optimize the system and achieve greater economic value. The best way to obtain this compositional stream is by using a fully compositional integrated asset model. Utilizing a fully compositional model in Obaiyed is challenging, computationally expensive, and impractical, especially during the history match of the reservoir numerical model. In this paper, a case study for Obaiyed field is presented in which we used an alternative integrated asset modeling approach comprising a modified black-oil (MBO) that results in significant timesaving in the full-field reservoir simulation model. We then used a proper de-lumping scheme to convert the modified black oil tables into as many components as required by the surface network and process plant facility. The results of proposed approach are compared with a fully compositional approach for validity check. The results clearly identified the system bottlenecks. The model can be used to propose the best tie-in location of future wells in addition to providing first-pass flow assurance indications throughout the field's life and under different network configurations. The model enabled the facility engineers to keep the conditions of the surface facility within the optimized operating envelope throughout the field's lifetime.


Energy ◽  
2019 ◽  
Vol 170 ◽  
pp. 1036-1050 ◽  
Author(s):  
Hassan Jaber ◽  
Mahmoud Khaled ◽  
Thierry Lemenand ◽  
Rabih Murr ◽  
Jalal Faraj ◽  
...  

2014 ◽  
Vol 1016 ◽  
pp. 365-369 ◽  
Author(s):  
Pedro Albuquerque ◽  
Pedro Gamboa ◽  
Miguel Silvestre

The present work describes an aircraft design methodology that uses the wingspan and its mean aerodynamic chord as main design parameters. In the implemented tool, low fidelity models have been developed for the aerodynamics, stability, propulsion, weight, balance and flight performance. A Fortran® routine that calculates the aircraft performance for the user defined mission and vehicle’s performance requirements has been developed. In order to demonstrate this methodology, the results for a case study using the design specifications of the Air Cargo Challenge 2013 are shown.


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