scholarly journals The effect of decarburization on the fatigue life of overhead line hardware

Author(s):  
J. Calitz ◽  
S. Kok ◽  
D. Delport

Altering the microstructure in order to improve the tensile properties of bow shackles resulted in inconsistency in the fatigue performance. This raises the question whether the inconsistency in fatigue life can be attributed to microstructural changes along the profile of the shackle or to decarburization at the surface. Bow shackles forged from 080M40 (EN8) material were subjected to different heat treatments in order to alter the microstructure. The shackles were subjected to five different fatigue load cases, which represented typical loads experienced at termination points for an overhead power line with a span length of 400 m, with changes in conductor type, configuration, wind, and ice loading. Although the change in microstructure does improve both the tensile and fatigue performance, we found that the depth of the decarburization layer has a greater effect on the high cycle fatigue life of bow shackles than the non-homogeneous microstructure.

2014 ◽  
Vol 584-586 ◽  
pp. 1054-1061
Author(s):  
Jian Shen ◽  
Xiao Yun Liu ◽  
Lang Wu

A tension-compression cycle fatigue test was performed in order to study the fatigue property of C50 concrete with pre-cracks in cyclic loading. The stress ratio was-1 and the amplitude was 0.2 MPa ~1.30 MPa. The results show that the modified coefficient of fatigue strength is 0.198~0.265 and the infinite life fatigue strength is below 0.45MPa. While the log value of fatigue life is approximately linear with the amplitude of fatigue load stress, the discreteness of fatigue life, the particularity of concrete, has little to do with the amplitude. The S-N, P-N fatigue life curves and the constant fatigue life diagram of pre-crack concrete are obtained.


2018 ◽  
Vol 2018 ◽  
pp. 1-10
Author(s):  
Zhang Yakui ◽  
Guo Shuxiang

This paper studied the influence of high and low combined fatigue (CCF) on compressor blade fatigue performance. We investigated the coupling between low cycle fatigue (LCF) loading from centrifugal force with high cycle fatigue (HCF) loading from vibration and determined the blade disc vibration frequency using static analysis at maximum rotational speed. We designed and constructed a combined fatigue test rig, and CCF tests were performed on a TC6 compressor blade to analyze fatigue life characteristics. Results showed that CCF could significantly shorten blade life compared with pure LCF and that larger HCF caused more significant fatigue life reduction. Fatigue source characteristics and CCF fracture appearance were observed and analyzed using a scanning electron microscope (SEM).


2013 ◽  
Vol 577-578 ◽  
pp. 261-264
Author(s):  
Jochen Aufrecht ◽  
Andrew Drach ◽  
Adolf Grohbauer ◽  
Uwe Hofmann ◽  
Stefan Theobald ◽  
...  

Corrosion fatigue performance of two copper alloys (admiralty brass and cupronickel 90/10) is investigated by conducting fatigue tests in artificial seawater. Two different experimental setups are developed and used: immersed rotating beam bending of round wires and immersed flexural cycling of rectangular plates. For the second setup, two sets of specimens are used: as-manufactured and after 1-year exposure to natural seawater in North Atlantic. In addition, the fatigue performance is compared between the dry and immersed tests. It is observed that the fatigue life of copper alloys in seawater environment depends on their composition and manufacturing parameters. Immersion in seawater does not affect low-cycle fatigue, however, high-cycle fatigue behavior shows significant differences. It is also observed that one-year preliminary exposure to natural seawater (stress-free corrosion) results in up to three times reduction of fatigue life at stress amplitudes corresponding to high-cycle fatigue.


Author(s):  
Dipankar Saha ◽  
Sukhomay Pal

Welding is a venerable and reliable fabricating technique to integrate materials into complex geometry desired for various industrial applications. However, localized heat concentration leading to microstructural variations can deteriorate the fatigue life of welded components. The present study explains tensile and high cycle fatigue performance of microplasma arc welded 316L SS thin sheet (0.5 mm thickness) material. The square butt joint configuration with a single pass weld was achieved for 316L SS similar sheet material. The skeletal and lathy delta-ferrite-austenitic structures were observed in the fusion zone (FZ) due to non-equilibrium solidification, which is attributed to the different thermal cycle behaviour of the FZ. This morphology is explained by the pseudo phase diagram and the Schaeffler diagram of SS material. The tensile test showed that the microplasma arc welding process achieved a joining efficiency of 93%. The high cycle fatigue performance of welded specimens was analysed at different alternating stress amplitude. The presence of a dense delta ferrite phase in the austenitic matrix is responsible for fatigue failure of the welded specimen. However, the development of deformation-induced martensite in the crack initiation site promotes fatigue life. The crack initiation, propagation, and sudden failure site were investigated to explain the fatigue fracture behaviour.


2018 ◽  
Vol 763 ◽  
pp. 867-874
Author(s):  
Yu Shu Liu ◽  
Ke Peng Chen ◽  
Guo Qiang Li ◽  
Fei Fei Sun

Buckling Restrained Braces (BRBs) are effective energy dissipation devices. The key advantages of BRB are its comparable tensile and compressive behavior and stable energy dissipation capacity. In this paper, low-cycle fatigue performance of domestic BRBs is obtained based on collected experimental data under constant and variable amplitude loadings. The results show that the relationship between fatigue life and strain amplitude satisfies the Mason-Coffin equation. By adopting theory of structural reliability, this paper presents several allowable fatigue life curves with different confidential levels. Besides, Palmgren-Miner method was used for calculating BRB cumulative damages. An allowable damage factor with 95% confidential level is put forward for assessing damage under variable amplitude fatigue. In addition, this paper presents an empirical criterion with rain flow algorithm, which may be used to predict the fracture of BRBs under severe earthquakes and provide theory and method for their engineering application. Finally, the conclusions of the paper were vilified through precise yet conservative prediction of the fatigue failure of BRB.


2021 ◽  
Vol 881 ◽  
pp. 3-11
Author(s):  
Bo Han Wang ◽  
Li Cheng ◽  
Xun Chun Bao

The bimodal, equiaxed and Widmanstatten microstructures of TC4 titanium alloy were obtained through different heat treatment processes. The content of primary α phase in the bimodal and equiaxed microstructures was measured to be about 40% and 90%, and the average size was about 9.4μm and 7.9 μm. Three types of microstructure fatigue S-N curves are obtained, which are successively descending type, single-platform descending type and infinite life type. The order of very high cycle fatigue performance is Widmanstatten>equiaxed>bimodal, but the anti-fretting fatigue performance of Widmanstatten is the worst. The grain refinement makes the fatigue performance of the equiaxed better than that of the bimodal. The second process is determined as the best heat treatment method. There is no significant difference in the life of the crack propagation stage. The very high cycle fatigue life mainly depends on the crack initiation stage. In the bimodal and the equiaxed, the crack initiates in the primary α phase of the subsurface, and the crack in the Widmanstatten initiates in the coarse α 'grain boundary of the subsurface.


PCI Journal ◽  
2022 ◽  
Vol 67 (1) ◽  
Author(s):  
Jörn Remitz ◽  
Martin Empelmann

Pretensioned concrete beams are widely used as bridge girders for simply supported bridges. Understanding the fatigue behavior of such beams is very important for design and construction to prevent fatigue failure. The fatigue behavior of pretensioned concrete beams is mainly influenced by the fatigue of the prestressing strands. The evaluation of previous test results from the literature indicated a reduced fatigue life in the long-life region compared with current design methods and specifications. Therefore, nine additional high-cycle fatigue tests were conducted on pretensioned concrete beams with strand stress ranges of about 100 MPa (14.5 ksi). The test results confirmed that current design methods and specifications overestimate the fatigue life of embedded strands in pretensioned concrete beams.


Author(s):  
Geovana Drumond ◽  
Bianca Pinheiro ◽  
Ilson Pasqualino ◽  
Francine Roudet ◽  
Didier Chicot

The hardness of a material shows its ability to resist to microplastic deformation caused by indentation or penetration and is closely related to the plastic slip capacity of the material. Therefore, it could be significant to study the resistance to microplastic deformations based on microhardness changes on the surface, and the associated accumulation of fatigue damage. The present work is part of a research study being carried out with the aim of proposing a new method based on microstructural changes, represented by a fatigue damage indicator, to predict fatigue life of steel structures submitted to cyclic loads, before macroscopic cracking. Here, Berkovich indentation tests were carried out in the samples previously submitted to high cycle fatigue (HCF) tests. It was observed that the major changes in the microhardness values occurred at the surface of the material below 3 μm of indentation depth, and around 20% of the fatigue life of the material, proving that microcracking is a surface phenomenon. So, the results obtained for the surface of the specimen and at the beginning of the fatigue life of the material will be considered in the proposal of a new method to estimate the fatigue life of metal structures.


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