scholarly journals A Novel Bespoke Hypertrophic Scar Treatment: Actualizing Hybrid Pressure and Silicone Therapies with 3D Printing and Scanning

2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Lung Chow ◽  
Kit-lun Yick ◽  
Yue Sun ◽  
Matthew S.H. Leung ◽  
Mei-ying Kwan ◽  
...  
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Healing Process ◽  
Three Dimensional ◽  
Treatment Compliance ◽  
Silicone Elastomer ◽  
Element Analysis ◽  
Manufacturing Software ◽  
Silicone Sheet ◽  
Treatment Design

The treatment of hypertrophic scars (HSs) is considered to be the most challenging task in wound rehabilitation. Conventional silicone sheet therapy has a positive effect on the healing process of HSs. However, the dimensions of the silicone sheet are typically larger than those of the HS itself which may negatively impact the healthy skin that surrounds the HS. Furthermore, the debonding and displacement of the silicone sheet from the skin are critical problems that affect treatment compliance. Herein, we propose a bespoke HS treatment design that integrates pressure sleeve with a silicone sheet and use of silicone gel using a workflow of three-dimensional (3D) printing, 3D scanning and computer-aided design, and manufacturing software. A finite element analysis (FEA) is used to optimize the control of the pressure distribution and investigate the effects of the silicone elastomer. The result shows that the silicone elastomer increases the amount of exerted pressure on the HS and minimizes unnecessary pressure to other parts of the wrist. Based on this treatment design, a silicone elastomer that perfectly conforms to an HS is printed and attached onto a customized pressure sleeve. Most importantly, unlimited scar treating gel can be applied as the means to optimize treatment of HSs while the silicone sheet is firmly affixed and secured by the pressure sleeve.

Finite Element Analysis for a CAD of a Concrete Mixer Drum

1994 ◽  
Author(s):  
Hossam S. Badawi ◽  
Sherif A. Mourad ◽  
Sayed M. Metwalli
Keyword(s):  
Finite Element ◽  
Computer Aided Design ◽  
Three Dimensional ◽  
Plain Concrete ◽  
Element Analysis ◽  
Shell Elements ◽  
Bending Stresses ◽  
Loading Effects ◽  
Concrete Mixer ◽  
Aided Design

Abstract For a Computer Aided Design of a concrete truck mixer, a six cubic meter concrete mixer drum is analyzed using the finite element method. The complex mixer drum structure is subjected to pressure loading resulting from the plain concrete inside the drum, in addition to its own weight. The effect of deceleration of the vehicle and the rotational motion of the drum on the reactions and stresses are also considered. Equivalent static loads are used to represent the dynamic loading effects. Three-dimensional shell elements are used to model the drum, and frame elements are used to represent a ring stiffener around the shell. Membrane forces and bending stresses are obtained for different loading conditions. Results are also compared with approximate analysis. The CAD procedure directly used the available drafting and the results were used effectively in the design of the concrete mixer drum.

scholarly journals Effects of Nozzle Die Angle on Extruding Polymethylmethacrylate in Open-Source 3D Printing

2018 ◽  
Vol 15 (2) ◽  
pp. 663-665 ◽  
Author(s):  
Nor Aiman Sukindar ◽  
Mohd Khairol Anuar Mohd Ariffin ◽  
B.T. Hang Tuah Baharudin ◽  
Che Nor Aiza Jaafar ◽  
Mohd Idris Shah Ismail
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Pressure Drop ◽  
3D Printing ◽  
Open Source ◽  
Flow Behavior ◽  
Three Dimensional ◽  
3D Printer ◽  
Element Analysis ◽  
Factors Affecting

Open-source 3D printer has been widely used for fabricating three dimensional products. However, this technology has some drawbacks that need to be improved such as accuracy of the finished parts. One of the factors affecting the final product is the ability of the machine to extrude the material consistently, which is related to the flow behavior of the material inside the liquefier. This paper observes the pressure drop along the liquefier by manipulating the nozzle die angle from 80° to 170° using finite element analysis (FEA) for polymethylmethacrylate (PMMA) material. When the pressure drop along the liquefier is varied, the printed product also varies, thus providing less accuracy in the finished parts. Based on the FEA, it was found that 130° was the optimum die angle (convergent angle) for extruding PMMA material using open-source 3D printing.

scholarly journals Comparative Evaluation of Biomechanical Performance of Titanium and Stainless Steel Mini Implants at Different Angulations in Maxilla: A Finite Element Analysis

2019 ◽  
Vol 53 (3) ◽  
pp. 197-205
Author(s):  
Kshitij Hemant Sabley ◽  
Usha Shenoy ◽  
Sujoy Banerjee ◽  
Pankaj Akhare ◽  
Ananya Hazarey ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Computer Aided Design ◽  
Three Dimensional ◽  
Titanium Implant ◽  
Titanium Implants ◽  
Element Analysis ◽  
Mini Implants ◽  
The Difference ◽  
Tractional Forces ◽  
Three Dimensional Models

Objective: To assess and compare the tensions and deformations (stresses and strains) generated after application of two types of forces (traction and torsion) in miniscrews of two different materials (titanium and stainless steel) placed at five different angulations. Materials and Methods: Three-dimensional models of the posterior maxillary area and the mini-implants were constructed using computer-aided design software program (CATIA P3 V5-6 R2015 B26 / 2016; Dassault Systèmes). Titanium and stainless steel materials were used for miniscrews. The area constructed was in between the maxillary second premolar and first molar. The models with mini-implants were inserted at five different angulations (30°, 45°, 60°, 75° and 90°). Torsional and tractional forces were applied on these implants, and the models were solved using ANSYS 10.0. Stress generated in implant and in the cortical and cancellous bones was evaluated and compared at all the five angulations. Results: Stress generated in stainless steel mini-implant during torsional and linear force application was less when compared with titanium mini-implant. Also, stress generated in implants of both materials increased as the angle increased from 30° to 90°. Difference in stress generated by stainless steel implant in the cortical bone for both linear and torsional forces was less when compared with titanium implant, whereas for cancellous bone, the difference was insignificant at all the angles. Conclusion: Irrespective of angles, difference in stress generated in stainless steel implants and titanium implants for both the forces was not significant, and hence, stainless steel implants can be used effectively in a clinical setting.

scholarly journals Low cost digital fabrication approach for thumb orthoses

2017 ◽  
Vol 23 (6) ◽  
pp. 1020-1031 ◽  
Author(s):  
Miguel Fernandez-Vicente ◽  
Ana Escario Chust ◽  
Andres Conejero
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Low Cost ◽  
Three Dimensional ◽  
Recovery Process ◽  
Digital Fabrication ◽  
Cost Comparison ◽  
Content Type ◽  
Custom Made ◽  
The Impact

Purpose The purpose of this paper is to describe a novel design workflow for the digital fabrication of custom-made orthoses (CMIO). It is intended to provide an easier process for clinical practitioners and orthotic technicians alike. It further functions to reduce the dependency of the operators’ abilities and skills. Design/methodology/approach The technical assessment covers low-cost three-dimensional (3D) scanning, free computer-aided design (CAD) software, and desktop 3D printing and acetone vapour finishing. To analyse its viability, a cost comparison was carried out between the proposed workflow and the traditional CMIO manufacture method. Findings The results show that the proposed workflow is a technically feasible and cost-effective solution to improve upon the traditional process of design and manufacture of custom-made static trapeziometacarpal (TMC) orthoses. Further studies are needed for ensuring a clinically feasible approach and for estimating the efficacy of the method for the recovery process in patients. Social implications The feasibility of the process increases the impact of the study, as the great accessibility to this type of 3D printers makes the digital fabrication method easier to be adopted by operators. Originality/value Although some research has been conducted on digital fabrication of CMIO, few studies have investigated the use of desktop 3D printing in any systematic way. This study provides a first step in the exploration of a new design workflow using low-cost digital fabrication tools combined with non-manual finishing.

scholarly journals 3D Printing Experimental Validation of the Finite Element Analysis of the Maxillofacial Model

2021 ◽  
Vol 9 ◽  
Author(s):  
Jingheng Shu ◽  
Haotian Luo ◽  
Yuanli Zhang ◽  
Zhan Liu
Keyword(s):  
Finite Element ◽  
3D Printing ◽  
Cone Beam Ct ◽  
Three Dimensional ◽  
Image Data ◽  
3D Models ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Asymptomatic Subjects ◽  
Bottom To Top

Contacts used in finite element (FE) models were considered as the best simulation for interactions in the temporomandibular joint (TMJ). However, the precision of simulations should be validated through experiments. Three-dimensional (3D) printing models with the high geometric and loading similarities of the individuals were used in the validation. This study aimed to validate the FE models of the TMJ using 3D printing models. Five asymptomatic subjects were recruited in this study. 3D models of mandible, disc, and maxilla were reconstructed according to cone-beam CT (CBCT) image data. PLA was chosen for 3D printing models from bottom to top. Five pressure forces corresponding to the central occlusion were applied to the 3D printing models. Ten strain rosettes were distributed on the mandible to record the horizontal and vertical strains. Contact was used in the FE models with the same geometries, material properties, loadings, and boundary conditions as 3D printing models to simulate the interaction of the disc-condyle, disc-temporal bone, and upper-lower dentition. The differences of the simulated and experimental results for each sample were less than 5% (maximum 4.92%) under all five loadings. In conclusion, it was accurate to use contact to simulate the interactions in TMJs and upper-lower dentition.

scholarly journals INTEGRATION OF CAD AND CAE IN SME’S FOR PRODUCT DEVELOPMENT

2012 ◽  
pp. 221-223
Author(s):  
PRASHANT B. SAGAR ◽  
MADHUKAR R. NAGARE
Keyword(s):  
Product Development ◽  
Computer Aided Design ◽  
Three Dimensional ◽  
Product Development Process ◽  
Element Analysis ◽  
Manufacturing Enterprises ◽  
Cad System ◽  
Small Manufacturer ◽  
Wide Range ◽  
Computer Aided

Small manufacturing enterprises face a number of challenges when integrating computer aided design (CAD) tools and computer-aided engineering (CAE) tools into their design processes. One of the most significant challenges is interoperability across the wide range of commercial CAD and CAE tools. Although many of these tools support industry data standards and claim to be interoperable, the connection between them is not seamless. This paper summarizes studies of tool integration activities at one small manufacturer. The paper shows the enhancement of the product development process resulting from replacement of a two dimensional CAD system with a three-dimensional CAD system and creation of an inhouse capability to perform finite element analysis (FEA), replacing analysis that had previously been outsourced. As a result of these experiences, the manufacturer learned that improved productivity and superior designs could be obtained by integrating analysis into the design process at the earlier stages of conceptual and preliminary design.

scholarly journals Patient-specific 3D-Printed Splint for Mallet Finger Injury

2020 ◽  
Vol 6 (2) ◽  
Author(s):  
Ali Zolfagharian ◽  
Timothy M Gregory ◽  
Mahdi Bodaghi ◽  
Saleh Gharaie ◽  
Pearse Fay
Keyword(s):  
3D Printing ◽  
Heat Dissipation ◽  
Treatment Options ◽  
Three Dimensional ◽  
Patient Specific ◽  
Mallet Finger ◽  
Element Analysis ◽  
Finger Injury ◽  
Potential Efficacy ◽  
Specific Complex

 Despite the frequency of mallet finger injuries, treatment options can often be costly, time-consuming, and ill-fitted. Three-dimensional (3D) printing allows for the production of highly customized and inexpensive splints, which suggests potential efficacy in the prescription of casts for musculoskeletal injuries. This study explores how the use of engineering concepts such as 3D printing and topology optimization (TO) can improve outcomes for patients. 3D printing enables the direct fabrication of the patient-specific complex shapes while utilizing finite element analysis and TO in the design of the splint allowed for the most efficient distribution of material to achieve mechanical requirements while reducing the amount of material used. The reduction in used material leads to significant improvements in weight reduction and heat dissipation, which would improve breathability and less sweating for the patient, greatly increasing comfort for the duration of their recovery.

scholarly journals Processing and Properties of Construction Materials for 3D Printing

2016 ◽  
Vol 861 ◽  
pp. 177-181 ◽  
Author(s):  
Yi Wei Tay ◽  
Biranchi Panda ◽  
Suvash Chandra Paul ◽  
Ming Jen Tan ◽  
Shun Zhi Qian ◽  
...  
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Three Dimensional ◽  
Construction Materials ◽  
Health And Safety ◽  
Successful Implementation ◽  
Construction Time ◽  
Critical Issues ◽  
High Production Cost ◽  
Aided Design

3D printing (3DP), commonly known as additive manufacturing (AM), is a promising technology that can fabricate three dimensional complex shape prototypes directly from computer-aided design (CAD) model without any tooling and human intervention. Owing to its peculiar characteristics, AM is widely used in many industries to assist in the design, manufacture and commercialization of a product. More recently, this technology has been extended to building and construction (B&C) application in order to mitigate some of the critical issues such as shortage of skilled labour, high production cost and construction time, health and safety concerns of the workers in the hazardous environment etc. However for successful implementation, proper selection of materials and their mix design is highly recommended, which is a challenging task. This paper summarizes the current available 3DP systems from literature and the respective materials that have been used thus far by various experts, industries for B&C purposes. Finally, the benchmarking properties of theses material and potential research directions are briefly discussed.

Computer-Aided Modeling and Manufacturing of Spherical Mechanisms via a Novel Web Tool

2007 ◽  
Vol 7 (4) ◽  
pp. 339-346 ◽  
Author(s):  
J. Schuler ◽  
J. Ketchel ◽  
P. Larochelle
Keyword(s):  
Dynamic Simulation ◽  
Computer Aided Design ◽  
Geometric Modeling ◽  
Three Dimensional ◽  
Software Tool ◽  
Web Based ◽  
Spherical Mechanisms ◽  
Computer Aided ◽  
Manufacturing Software ◽  
Aided Design

In this paper, we present a novel web-based computer-aided modeling and manufacturing software tool for spherical mechanisms. Our purpose is to facilitate the analysis, dynamic simulation, and manufacture of one degree of freedom spherical four-bar mechanisms. First, a brief review of some of the current computer-aided design software for spherical four-bar mechanisms is presented. These software packages provide the three-dimensional visualization and computational capabilities necessary to synthesize and analyze spherical four-bar mechanisms. However, to date, no readily available and effective tools exist to aid in the modeling and manufacture of spherical mechanisms. Next, the kinematics of spherical four-bar mechanisms are reviewed as they pertain to their geometric modeling and manufacture. Finally, we present our web-based implementation of a computer-aided modeling, simulation, and manufacturing methodology for spherical four-bar mechanisms called SFBDESIGNER (for spherical four-bar designer). SFBDESIGNER facilitates the design, dynamic simulation, prototyping, and manufacture of spherical four-bar mechanisms.

scholarly journals Generation of tooth profile for Roots rotor based on virtual linkage associated with Assur group

2016 ◽  
Vol 8 (12) ◽  
pp. 168781401668335 ◽  
Author(s):  
Yingjie Cai ◽  
Ligang Yao ◽  
Guowu Wei
Keyword(s):  
Computer Aided Design ◽  
Three Dimensional ◽  
Tooth Profile ◽  
Rotor Profile ◽  
Computer Aided ◽  
Linkage Method ◽  
Assur Group ◽  
Manufacturing Software ◽  
Rotor Tooth ◽  
Aided Design

This article, for the first time, presents the generation of Roots rotor tooth profiles based on an Assur-group-associated virtual linkage method. Taking the original Roots rotor as an example, structure and geometry of the Roots rotor are introduced, and based on the principle of inversion, an equivalent virtual linkage is identified for generating dedendum tooth profile of the rotor. Using linkage decomposition associated with elemental Assur groups, algorithm for computing the tooth curve is constructed leading to the explicit expression of rotor profile and the corresponding numerical simulation, verifying the validity of the proposed approach. For demonstration purpose, the virtual linkage method is then extended to the generation of tooth profiles for the variants of Roots rotors with arc-cycloidal curves and arc-involute curves. Integrated with computer-aided design, computer-aided engineering and computer-aided manufacturing software platforms, as well as the three-dimensional printing technology, this article provides an efficient and intuitive approach for Roots rotor system design, analysis and development.

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