scholarly journals Heat Dissipation Characteristics of a FSAE Racecar Radiator

2021 ◽  
Vol 39 (5) ◽  
pp. 1667-1672
Author(s):  
Shreyas Padmaraman ◽  
Nagarathnam Rajesh Mathivanan ◽  
Babu Rao Ponangi

In recent times, the rise in performance and power of internal combustion engines has resulted in an increased demand for more efficient cooling systems. Customized engineered coolants, additives, radiator materials, redesigned coolant pumps and radiators help to meet these increased demands. In case of FSAE racecar, designing a radiator is an important part for controlling the engine operating temperature and increasing the effectiveness of the cooling system. In this work, an attempt is made to develop a simple yet reasonably accurate analytical model to calculate the effectiveness of a radiator. The model is then applied to predict the operating temperature of the engine at varying load conditions. Experimental investigations were performed using a customized radiator test rig to replicate the field test conditions. The rate of heat dissipation through the radiator with respect to the inlet temperature is analyzed by changing the surface area of the radiator. The developed model is able to predict the engine operating temperature in close agreement with the experimentation conducted. A marginal increase in surface area of the radiator resulted in significant drop in engine operating temperature. Thereby reduction in engine operating temperature will boost the performance of FSAE race car.

2008 ◽  
Author(s):  
Srikanth Kolachalama ◽  
Kalyan Kuppa ◽  
Dhananjay Mattam ◽  
Mukul Shukla

Background: Heat dissipation is one of the most critical considerations in engine design and with an efficient cooling system; performance of the engine can be dramatically improved. All internal combustion engines convert chemical energy into mechanical power. Around 70% of the energy is converted into heat and therefore, the primary job of the cooling system is to keep the engine from overheating by transferring this heat to the air. A radiator transfer’s heat from the hot coolant to the air and an effective design of radiator will ultimately lead to enhanced engine performance by reducing the heating effect. Methods and results: A mathematical expression for the rate of heat dissipation from the radiator core was derived and a modification in the design was proposed in the radiator core by changing the structure of the tubes from cylindrical to helical. The rate of heat dissipation for both designs was compared with similar boundary conditions by varying the magnitude of all design parameters in a specific range that have same magnitude of area of cross section, length of the radiator core and coefficient of thermal conductivity for the tube. Enhanced rate of heat dissipation for helical structure confirms the efficacy of the proposed design.


2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Christopher Zeh ◽  
Ole Willers ◽  
Thomas Hagemann ◽  
Hubert Schwarze ◽  
Jörg Seume

Abstract While turbocharging is a key technology for improving the performance and efficiency of internal combustion engines, the operating behavior of the turbocharger is highly dependent on the rotor temperature distribution as it directly modifies viscosity and clearances of the fluid film bearings. Since a direct experimental identification of the rotor temperature of an automotive turbocharger is not feasible at an acceptable expense, a combination of numerical analysis and experimental identification is applied to investigate its temperature characteristic and level. On the one hand, a numerical conjugate heat transfer (CHT) model of the automotive turbocharger investigated is developed using a commercial CFD-tool and a bidirectional, thermal coupling of the CFD-model with thermohydrodynamic lubrication simulation codes is implemented. On the other hand, experimental investigations of the numerically modeled turbocharger are conducted on a hot gas turbocharger test rig for selected operating points. Here, rotor speeds range from 64.000 to 168.000 rpm. The turbine inlet temperature is set to 600 °C and the lubricant is supplied at a pressure of 300 kPa with 90 °C to ensure practically relevant boundary conditions. Comparisons of measured and numerically predicted local temperatures of the turbocharger components indicate a good agreement between the analyses. The calorimetrically determined frictional power loss of the bearings as well as the floating ring speed are used as additional validation parameters. Evaluation of heat flow of diabatic simulations indicates a high sensitivity of local temperatures to rotor speed and load. A cooling effect of the fluid film bearings is present. Consequently, results confirm the necessity of the diabatic approach to the heat flow analysis of turbocharger rotors.


2006 ◽  
Vol 17 (3) ◽  
pp. 65-70 ◽  
Author(s):  
V Mittal ◽  
K S Kasana ◽  
N S Thakur

This paper presents modelling and simulation of a solar absorption cooling system. In this paper, the modelling of a solar-powered, single stage, absorption cooling system, using a flat plate collector and water–lithium bromide solution, is done. A computer program has been developed for the absorption system to simulate various cycle configurations with the help of various weather data for the village Bahal, District Bhiwani, Haryana, India. The effects of hot water inlet temperatures on the coefficient of performance (COP) and the surface area of the absorption cooling component are studied. The hot water inlet temperature is found to affect the surface area of some of the system components. Moreover the effect of the reference temperature which is the minimum allowable hot water inlet temperature on the fraction of total load met by non-purchased energy (FNP) and coefficient of performance (COP) is studied and it is found that high reference temperature increases the system COP and decreases the surface area of system components but lower reference temperature gives better results for FNP than high reference temperatures.


The shape of a radiator cover is crucial either in determining the pattern of air flow or in increasing the same through the radiator core thereby increasing the thermal efficiency, thus making it a necessity to understand it. Moreover the parts circumjacent to the core namely the upper tank, lower tank, cooling fan, fins, tubes, etc promote the air flow rate. Also it is to note that the air flow rate of discharge gases from radiator core is one of the prime factors in determining the automobile cooling system. Initially factors such as temperature, pressure, air flow rate that affect the performance are obtained in order to derive out the entities of operation. One of the observations that can be made through this paper is that as the volume of the coolant increases, the rate of heat dissipation increases, also parameters like inlet temperature and volume flow rate of coolant, air velocity, temperature drop and drop in pressure of coolant are factors that contribute in radiator performance evidently.


Author(s):  
Christopher Zeh ◽  
Ole Willers ◽  
Thomas Hagemann ◽  
Hubert Schwarze ◽  
Joerg R. Seume

Abstract While turbocharging is a key technology for improving the performance and efficiency of internal combustion engines, the operating behavior of the turbocharger is highly dependent on the rotor temperature distribution as it directly modifies viscosity and clearances of the fluid film bearings. Since a direct experimental identification of the rotor temperature of an automotive turbocharger is not feasible at an acceptable expense, a combination of numerical analysis and experimental identification is applied to investigate its temperature characteristic and level. On the one hand, a numerical conjugate heat transfer (CHT) model of the automotive turbocharger investigated is developed using a commercial CFD-tool and a bidirectional, thermal coupling of the CFD-model with thermohydrodynamic lubrication simulation codes is implemented. On the other hand, experimental investigations of the numerically modelled turbocharger are conducted on a hot gas turbocharger test rig for selected operating points. Here, rotor speeds range from 64.000 to 168.000 rpm. The turbine inlet temperature is set to 600°C and the lubricant is supplied at a pressure of 300 kPa with 90°C to ensure practically relevant boundary conditions. Comparisons of measured and numerically predicted local temperatures of the turbocharger components indicate a good agreement between the analyses. The calorimetrically determined frictional power loss of the bearings as well as the floating ring speed are used as additional validation parameters. Evaluation of heat flow of diabatic simulations indicates a high sensitivity of local temperatures to rotor speed and load. A cooling effect of the fluid film bearings is present. Consequently, results confirm the necessity of the diabatic approach to the heat flow analysis of turbocharger rotors.


2019 ◽  
Vol 9 (20) ◽  
pp. 4242 ◽  
Author(s):  
Youcai Liang ◽  
Zhibin Yu ◽  
Wenguang Li

In this paper, a heat driven cooling system that essentially integrated an organic Rankine cycle power plant with a vapour compression cycle refrigerator was investigated, aiming to provide an alternative to absorption refrigeration systems. The organic Rankine cycle (ORC) subsystem recovered energy from the exhaust gases of internal combustion engines to produce mechanical power. Through a transmission unit, the produced mechanical power was directly used to drive the compressor of the vapour compression cycle system to produce a refrigeration effect. Unlike the bulky vapour absorption cooling system, both the ORC power plant and vapour compression refrigerator could be scaled down to a few kilowatts, opening the possibility for developing a small-scale waste heat-driven cooling system that can be widely applied for waste heat recovery from large internal combustion engines of refrigerated ships, lorries, and trains. In this paper, a model was firstly established to simulate the proposed concept, on the basis of which it was optimized to identify the optimum operation condition. The results showed that the proposed concept is very promising for the development of heat-driven cooling systems for recovering waste heat from internal combustion engines’ exhaust gas.


Author(s):  
José Ramón Serrano ◽  
Francisco José Arnau ◽  
Luis Miguel García-Cuevas González ◽  
Alejandro Gómez-Vilanova ◽  
Stephane Guilain

Turbocharged engines are the standard powertrain type of internal combustion engines for both spark ignition and compression ignition concepts. Turbochargers modeling traditionally rely in look up tables based on turbocharger manufacturer provided maps. These maps as the only secure source of information. They are used both for the matching between reciprocating engine and the turbocharger and for the further engine optimization and performance analysis. In the last years have become evident that only these maps are not being useful for detailed calculation of variables like after-treatment inlet temperature (turbine outlet), intercooler inlet temperature (compressor outlet) and engine BSFC at low loads. This paper shows a comprehensive study that quantifies the errors of using just look up tables compared with a model that accounts for friction losses, heat transfer and gas-dynamics in a turbocharger and in a conjugated way. The study is based in an Euro 5 engine operating in load transient conditions and using a LP-EGR circuit during steady state operation.


Author(s):  
Jisjoe T. Jose ◽  
Julian F. Dunne ◽  
Jean-Pierre Pirault ◽  
Christopher A. Long

IC engine spray evaporative cooling system design is discussed starting with a review of existing evaporative cooling systems that automotive applications are required to address. A component-level system design is proposed culminating in a simulation model of a PID strategy used to control transient gasside metal temperatures with varying engine load. The model combines a spray evaporation correlation model with 1D finite-difference equations to model the transient heat transfer through a 7 mm thick metal slab which represents the wall of a cylinderhead. Based on the simulation results, the particular changes required of existing engine cooling jacket designs are discussed.


2013 ◽  
Author(s):  
Jorge Duarte Forero ◽  
German Amador Diaz ◽  
Fabio Blanco Castillo ◽  
Lesme Corredor Martinez ◽  
Ricardo Vasquez Padilla

In this paper, a mathematical model is performed in order to analyze the effect of the methane number (MN) on knock tendency when spark ignition internal combustion engine operate with gaseous fuels produced from different thermochemical processes. The model was validated with experimental data reported in literature and the results were satisfactory. A general correlation for estimating the autoignition time of gaseous fuels in function of cylinder temperature, and pressure, equivalence ratio and methane number of the fuel was carried out. Livengood and Wu correlation is used to predict autoignition in function of the crank angle. This criterium is a way to predict the autoignition tendency of a fuel/air mixture under engine conditions and consider the ignition delay. A chemical equilibrium model which considers 98 chemical species was used in this research in order to simulate the combustion of the gaseous fuels at differents engine operating conditions. The effect of spark advance, equivalence ratio, methane number (MN), charge (inlet pressure) and inlet temperature (manifold temperature) on engine knocking is evaluated. This work, explore the feasibility of using syngas with low methane number as fuel for commercial internal combustion engines.


2019 ◽  
Vol 177 (2) ◽  
pp. 46-49
Author(s):  
Mateusz SZRAMOWIAT

The article presents currently applied construction solutions for currently used cooling systems for internal combustion engines. There were presented their defects and possible development directions were indicated. On this basis the concept of a cooling system which will enable the improvement of heat exchange in the internal combustion engine has been proposed.


Sign in / Sign up

Export Citation Format

Share Document