Breakthrough Cementing Technology for Enhanced Well Integrity in Myanmar Offshore Shallow Gas Well

2021 ◽  
Author(s):  
Yi Li ◽  
Mohammad Solim Ullah ◽  
Wu Chang Ai ◽  
Thirayu Khumtong ◽  
Kantaphon Temaismithi ◽  
...  

Abstract In Myanmar offshore, a substantially promising gas reservoir was discovered, the objective of primary cementing is to achieve long term zonal isolation, as any gas migration to surface would cause production loss, as well as significant security issues. Remedial cementing work will cause costly non production time, while the result will be compromised. Shallow gas migration, lost circulation and mud removal, all these factors cause undesired negative effects for cementing design, While the objective is to provide a firm barrier and good zonal isolation, this paper will describe in details the cementing challenge, the methodology, and how the slurry parameter was designed and evaluated for a Fit-For-Purpose solution.

2021 ◽  
Author(s):  
Yi Li ◽  
Solim Ullah Mohammad ◽  
Wu chang Ai ◽  
Avinash Kishore Kumar ◽  
Lau Chee Hen ◽  
...  

Abstract In offshore Malaysia field, several development wells were drilled and cemented in 2019. The presence of shallow gas zone directly below the surface casing shoe posed a significant challenge to isolate shallow gas flow. A High presence of carbon dioxide (CO2) also increased the complexity of the cementing jobs by potentially corroding the set cement sheath. Wells with sustained casing pressure due to poor cementing jobs would causelosses to hydrocarbon reserves, while polluting aquifers with hydrocarbon and well security issues. It was crucial to prevent remedial cementing work, due to unnecessary and costly non-productive time. The objective of primary cementing is to achieve long term zonal isolation across the gas reservoir. A bespoke engineered cementing solution was successfully developed in order to provide a solution to assure long term zonal isolation for shallow gas flow. This paper will describe in detail about the cementing method, how it fits the well situation, the methodology in the slurry design, and thevalidation process in the lab with a novel, uncommon method in the industry, capped off by the post-cementing results analysis. This technology was proven as a solution for shallow gas well cementing and long-term zonal isolation, which is a great referencefor the cementing industry.


2021 ◽  
Author(s):  
Amanmammet Bugrayev ◽  
Svetlana Nafikova ◽  
Salim Taoutaou ◽  
Guvanch Gurbanov ◽  
Maksatmyrat Hanov ◽  
...  

Abstract Lost circulation in depleted sands during a primary cementing job is a serious problem in Turkmenistan. The uncertainty in formation pressure across these sands increases the risk of losses during drilling and cementing, which results in remedial operations and nonproductive time. The need to find a fit-for-purpose lost circulation solution becomes even more critical in an environment with narrow pore pressure-to-fracture gradient, where each cement job with losses compromises the downhole well integrity. An engineered lost circulation solution using innovative materials in the cement slurry was carefully assessed and qualified in the laboratory for each case to optimize the formulation. The lost circulation control treatment combines specialized engineered fibers with sized bridging materials to increase the effectiveness of treatment, formulated and added to the cement slurries based on the slurry solids volume fraction (SVF). Cement slurries with low SVF were treated with higher concentrations of the product and slurries with high SVF used lower concentrations. More than 50 jobs were performed with cement slurries designed at various densities and SVF up to 58% and using this advanced lost circulation material (LCM) to mitigate losses during cementing. Field experience showed positive results, where the differential pressure up to 2,800 psi was expected during cementing operation. A local database, generated based on the design and development work performed, enabled improved decision-making for selection and LCM application requirements for subsequent jobs and development of a lost circulation strategy. The mitigation plan was put in place against losses in critical sections and depleted sand formations in Turkmenistan. It assisted in meeting the cement coverage requirements on numerous occasions, improving overall the integrity of the wells and thus, was considered to be a success. This paper provides insight of this advanced LCM, its application in cement slurries, the logic behind the developed loss circulation strategy, and the high success rate of its implementation. Three case histories are presented to demonstrate the strategy and results.


2021 ◽  
Author(s):  
Allam Putra Rachimillah ◽  
Cinto Azwar ◽  
Ambuj Johri ◽  
Ahmed Osman ◽  
Eric Tanoto

Abstract Cementing is one of the sequences in the drilling operations to isolate different geological zones and provide integrity for the life of the well. As compared with oil and gas wells, geothermal wells have unique challenges for cementing operations. Robust cementing design and appropriate best practices during the cementing operations are needed to achieve cementing objectives in geothermal wells. Primary cementing in geothermal wells generally relies on a few conventional methods: long string, liner-tieback, and two-stage methods. Each has challenges for primary cementing that will be analyzed, compared, and discussed in detail. Geothermal wells pose challenges of low fracture gradients and massive lost circulation due to numerous fractures, which often lead to a need for remedial cementing jobs such as squeeze cementing and lost circulation plugs. Special considerations for remedial cementing in geothermal wells are also discussed here. Primary cement design is critical to ensure long-term integrity of a geothermal well. The cement sheath must be able to withstand pressure and temperature cycles when steam is produced and resist corrosive reservoir fluids due to the presence of H2S and CO2. Any fluid trapped within the casing-casing annulus poses a risk of casing collapse due to expansion under high temperatures encountered during the production phase. With the high heating rate of the geothermal well, temperature prediction plays an important part in cement design. Free fluid sensitivity test and centralizer selection also play an important role in avoiding mud channeling as well as preventing the development of fluid pockets. Analysis and comparison of every method is described in detail to enable readers to choose the best approach. Massive lost circulation is very common in surface and intermediate sections of geothermal wells. On numerous occasions, treatment with conventional lost-circulation material (LCM) was unable to cure the losses, resulting in the placement of multiple cement plugs. An improved lost circulation plug design and execution method are introduced to control massive losses in a geothermal environment. In addition, the paper will present operational best practices and lessons learned from the authors’ experience with cementing in geothermal wells in Indonesia. Geothermal wells can be constructed in different ways by different operators. In light of this, an analysis of different cementing approaches has been conducted to ensure robust cement design and a fit-for-purpose cementing method. This paper will discuss the cementing design, equipment, recommendations, and best available practices for excellence in operational execution to achieve optimal long-life zonal isolation for a geothermal well.


2016 ◽  
Vol 35 (8) ◽  
pp. 821-826 ◽  
Author(s):  
Chengqiang Ren ◽  
Ye Peng ◽  
Bing Li ◽  
Shuliang Wang ◽  
Taihe Shi

AbstractThe experiments were operated for the cylindrical sample (cement/steel) in high temperature and high pressure (HTHP) CO2 environment to simulate surrounding CO2 attack in oil and gas well. The interfacial evolutions between well cement and casing steel were measured, including mechanical property, structure alteration, chemical change and electrochemical character. The interfacial behaviors are attributed to the competition of hydration and degradation of Portland cement. The damage at the interface was faster than the cement bulk deterioration by carbonation. Thus, the interface provided a potential flow leakage pathway for the HTHP gas and fluid in the well, so improving interfacial stability between well cement and casing steel is the key issue to long-term zonal isolation.


2021 ◽  
Author(s):  
Wajid Ali ◽  
Freddy Jose Mata ◽  
Ahmed Atef Hashmi ◽  
Abdullah Saleh Al-Yami

Abstract Assurance of well integrity is critical and important throughout the entire well's life cycle. Pressure build-up between cemented casings annuli has been a major challenge all around the world. Cement is the main element that provides isolation and protection for the well. The cause for pressure build-up in most cases is a compromise of cement sheath integrity that allows fluids to migrate through micro-channels from the formation all the way to the surface. These problems prompt cementing technologists to explore new cementing solutions, to achieve reliable long-term zonal isolation in these extreme conditions by elevating shear bond strength along-with minimal shrinkage. The resin-cement system can be regarded as a novel technology to assure long term zonal isolation. This paper presents case histories to support the efficiency and reliability of the resin-cement system to avoid casing to casing annulus (CCA) pressure build-up. This paper presents lab testing and application of the resin-cement system, where potential high-pressure influx was expected across a water-bearing formation. The resin-cement system was designed to be placed as a tail slurry to provide a better set of mechanical properties in comparison to a conventional slurry. The combined mixture of resin and cement slurry provided all the necessary properties of the desired product. The slurry was batch-mixed to ensure the homogeneity of resin-cement slurry mixture. The cement treatment was performed as designed and met all zonal isolation objectives. Resin-cement’s increased compressive strength, ductility, and enhanced shear bond strength helped to provide a dependable barrier that would help prevent future sustained casing pressure (SCP). The producing performance of a well depends in great part on a good primary cementing job. The success of achieving zonal isolation, which is the main objective of cementing, is mainly attributed to the cement design. The resin-cement system is evolving as a new solution within the industry, replacing conventional cement in many crucial primary cementing applications. This paper highlights the necessary laboratory testing, field execution procedures, and treatment evaluation methods so that this technology can be a key resource for such operations in the future. The paper describes the process used to design the resin-cement system and how its application was significant to the success of the jobs. By keeping adequate strength and flexibility, this new cement system mitigates the risk of cement sheath failure throughout the life of well. It provides a long-term well integrity solution for any well exposed to a high-pressure environment.


2021 ◽  
Author(s):  
Amanmammet Bugrayev ◽  
Ravindra Kumar Singh ◽  
Svetlana Nafikova ◽  
Ilshat Akhmetzianov ◽  
Guvanch Gurbanov ◽  
...  

Abstract Long-term well integrity and zonal isolation are the ultimate objectives for cementing in the well construction process. Effective mud removal plays an essential role in obtaining competent zonal isolation and hence should not be overlooked and underestimated. The negative consequences of poor mud removal can lead to microannulus, channeling, or gas migration, which might require costly time-consuming remediation. The conventional approach of optimizing spacers based on chemical interactions with the mud layer does not always yield desired results and, thus, demanding further improvement. In this paper we discuss the approach taken to boost the mud removal efficiency by implementing an innovative engineered scrubbing spacer containing fibers in a challenging environment, resulting in notable improvement in long-term cement sheath integrity. The engineered scrubbing fibers were thoroughly tested in the laboratory to ensure spacer stability and efficiency. The new spacer with an additional scrubbing capability was introduced to one of the major operators on the Caspian shelf and after successful implementation, it has now been used on more than 20 cementing operations. Scrubbing fibers concentration was optimized through thorough laboratory testing covering flowability, dispersibility, and mud removal efficiency; later, it was applied on most of the cement operations, including 4½-in. liners characterized by a very narrow annular gap across the hanger sections. Cement evaluation log results from those cementing operations demonstrated an improvement in mud removal efficiency, suggesting no issues associated with microannulus, channeling, or gas migration, thus confirming the effectiveness of the newly implemented engineered scrubbing spacer. The typical challenges associated with meeting the zonal isolation requirement on one of the offshore fields of the Caspian shelf, and the success of the approach taken to overcome those challenges by implementing the new engineered scrubbing spacer are discussed. The comparison of cement bond evaluation log results of the jobs where conventional spacer systems were used vs. those where the spacer with scrubbing capability was used are also presented, demonstrating the clear difference and improvement.


2021 ◽  
Author(s):  
Mohammad Arif Khattak ◽  
Agung Arya Afrianto ◽  
Bipin Jain ◽  
Sami Rashdi ◽  
Wahshi Khalifa ◽  
...  

Abstract Portland cement is the most common cement used in oil and gas wells. However, when exposed to acid gases such as carbon dioxide (CO2) and hydrogen sulfide (H2S) under downhole wet conditions, it tends to degrade over a period of time. This paper describes the use of a proprietary novel CO2 and H2S resistant cement system to prevent degradation and provide assurance of long-term wellbore integrity. The CO2-resistant cement was selected for use in one of the fields in Sultanate of Oman after a well reported over 7% CO2 gas production resulting in well integrity failure using conventional cements. The challenge intensified when the well design was modified by combining last two sections into one long horizontal section extending up to 1,600 m. The new proposed cement system was successfully laboratory- tested in a vigorous CO2 environment for an extended period under bottomhole conditions. Besides selecting the appropriate chemistry, proper placement supported by advanced cement job simulation software is critical for achieving long-term zonal isolation. The well design called for a slim hole with 1,600 m of 4 ½-in liner in a 6-in horizontal section where equivalent circulating density (ECD) management was a major challenge. An advanced simulation software was used to optimize volumes, rheologies, pumping rates, and ECDs to achieve the desired top of cement. The study also considered a detailed torque and drag analysis in the horizontal section, and fit- for-purpose rotating-type centralizers were used to help achieve proper cement coverage. To date, this cement system has been pumped in 32 wells, including 24 with 6-in slimhole horizontal sections with no reported failures. The paper emphasizes the qualification and successful implementation of fit-for-purpose design of CO2- and H2S-resistant cement as well as optimized execution and placement procedures to achieve long-term zonal isolation and well integrity in a complex slimhole horizontal well design.


2014 ◽  
Vol 63 (1) ◽  
pp. 139-148 ◽  
Author(s):  
Éva Lehoczky ◽  
M. Kamuti ◽  
N. Mazsu ◽  
J. Tamás ◽  
D. Sáringer-Kenyeres ◽  
...  

Plant nutrition is one of the most important intensification factors of crop production. The utilization of nutrients, however, may be modified by a number of production factors, including weed presence. Thus, the knowledge of occurring weed species, their abundance, nutrient and water uptake is extremely important to establish an appropriate basis for the evaluation of their risks or negative effects on crops. That is why investigations were carried out in a long-term fertilization experiment on the influence of different nutrient supplies (Ø, PK, NK, NPK) on weed flora in maize field.The weed surveys recorded similar diversity on the experimental area: the species of A. artemisiifolia, S. halepense and D. stramonium were dominant, but C. album and C. hybridum were also common. These species and H. annuus were the most abundant weeds.Based on the totalized and average data of all treatments, density followed the same tendency in the experimental years. It was the highest in the PK treated and untreated plots, and significantly exceeded the values of NK fertilized areas. Presumably the better N availability promoted the development of nitrophilic weeds, while the mortality of other small species increased.Winter wheat and maize forecrops had no visible influence on the diversity and the intensity of weediness. On the contrary, there were consistent differences in the density of certain weed species in accordance to the applied nutrients. A. artemisiifolia was present in the largest number in the untreated control and PK fertilized plots. The density of S. halepense and H. annuus was also significantly higher in the control areas. The number of their individuals was smaller in those plots where N containing fertilizers were used. Contrary to them, the density of D. stramonium, C. album and C. hybridum was the highest in the NPK treatments.


Author(s):  
Omar Hashim Thanon

Since peaceful coexistence reflects in its various aspects the concept of harmony between the members of the same society with their different national, religious and sectarian affiliations, as well as their attitudes and ideas, what brings together these are the common bonds such as land, interests and common destiny. But this coexistence is exposing for crises and instability and the theft of rights and other that destroy the communities with their different religious, national, sectarian, ethnic aspects, especially if these led to a crisis of fighting or war, which produces only destruction and mass displacement, ttherefore, the process of bridging the gap between the different parts of society in the post-war phase through a set of requirements that serve as the basis for the promotion of peaceful coexistence within the same country to consolidate civil and community peace in order to create a general framework and a coherent basis to reconstruct the community again.      Hence the premise of the research by asking about the extent of the possibility and ability of the community of religious and ethnic diversity, which has been exposed to these crises, which aimed at this diversity, basically to be able to rise and re-integrate within the same country and thus achieve civil and community peace, and Mosul is an example for that, the negative effects of the war and the accomplices of many criminal acts have given rise to hatred and fear for all, leading to the loss of livelihoods, which in the long term may have devastating social and psychological consequences.        To clarify all of this, the title of the first topic was a review of the concept and origin of peaceful coexistence. While the second topic dealt with the requirements of peaceful coexistence and social integration in Mosul, the last topic has identified the most important challenges facing the processes of coexistence and integration in Mosul. All this in order to paint a better future for the conductor at all levels in the near term at the very least to achieve the values of this peaceful coexistence, especially in the post-war period.


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