Improves Sucker Rod and Tubing Lifetime Applying the Wear Predict 99 Equation

2021 ◽  
Author(s):  
Teguh Rachman Hidayat ◽  
Fajar Kurniawan ◽  
Jalu Waskito Aji Nugroho ◽  
Aris Tristianto Wibowo ◽  
Panji Ikhlasul Amal ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Preventive Measures ◽  
Oil Field ◽  
Production Performance ◽  
Service Work ◽  
Efficient Technology ◽  
Work History ◽  
Artificial Lift ◽  
Sucker Rod ◽  
Electrical Submersible Pump

Abstract Finding new oil and gas that can be developed economically is getting more difficult and challenging today. To meet the oil and gas demand, it is therefore important to focus on the existing and already developed assets by applying new and more efficient technology and optimizing the use of existing equipment to increase production performance of the asset thus better recovery. Sangasanga Field as mature oil field of Pertamina EP is producing its oil by the assistance of artificial lift. The artificial lifts applied in Sangasanga field are Sucker Rod Pump (SRP), Electrical Submersible Pump (ESP) and Hydraulic Pumping Unit (HPU) where SRP dominates with 84 units installed while ESP and HPU are 25 units and 15 units respectively. According to the data of well service work history from 2018 to 2020, the failure of SRP and HPU was quite high. The main problem observed were the occurrence of leaking tubing and broken sucker rods. The study gathered the occurrence of failure and a method so called "WEAR PREDICT 99" was created to estimate SRP's buckling point and lifetime. WEAR PREDICT 99 is a correlation derived from comparing neutral point calculated from formula with actual leak data of broken pipe or suction rod. The correlation then used for predicting the buckling point that represents the probable location of the leaking pipe or damaged suction rod. This correlation allows to predict when and where the sucker rod will leak or break, therefore preventive measures to increase the lifetime of the SRP and HPU wells can be taken.

Quadrant Mapping Artificial Lift Concept

2020 ◽  
Author(s):  
A. F. Rohman
Keyword(s):  
Production Performance ◽  
Pump Efficiency ◽  
Program Optimization ◽  
Design Problems ◽  
Artificial Lift ◽  
Production Run ◽  
Sucker Rod ◽  
Electrical Submersible Pump ◽  
Four Quadrant ◽  
Monitoring Performance

This paper outlines a concept for monitoring performance of artificial lift performance such as electrical submersible pump (ESP), hydraulic pumping unit (HPU), sucker rod pump (SRP) and progressive cavity pump (PCP), for a large number of wells. The objective is to generate simplified monitoring performance of artificial lift with a huge number of wells on one page by creating quadrant mapping consisting of two coordinates with x axis representing pump efficiency and y axis showing pump submergence. We made a four-quadrant limit by pump efficiency (50%) and submergence (200 m). Optimum wells will show on range pump efficiency above 50% and submergence below 200 m, and 3 other quadrants are classified as artificial lift problems, well potential and sizing/design problems. By using the quadrant mapping concept, we can generate performance of artificial lift for 1500++ wells in one page, and this mapping consists of four quadrants (quadrant 1, quadrant 2, quadrant 3 and quadrant 4), quadrant 1 showing wells which have artificial lift problem, quadrant 2 showing well which have potential to increased production , quadrant 3 showing the optimum wells operation and quadrant 4 showing the wells which required to re-sizing/re-design artificial lift, this mapping can be shown to Engineers, manager’s and shareholder to show overall performance and classification detailed problems to create a troubleshooting, optimization program to increased oil production, run life artificial and result in better production performance. This mapping also helps petroleum engineers to get a better field view and create priorities and program optimization based on the quadrant mapping result and classification.

Quadrant Mapping Artificial Lift Concept

2021 ◽  
Author(s):  
A. F. Rohman ◽  
C. Febriana ◽  
S. Sany ◽  
R. E. Hanggoro
Keyword(s):  
Production Performance ◽  
Pump Efficiency ◽  
Program Optimization ◽  
Design Problems ◽  
Artificial Lift ◽  
Production Run ◽  
Sucker Rod ◽  
Electrical Submersible Pump ◽  
Four Quadrant ◽  
Monitoring Performance

Abstract This paper outlines a concept for monitoring performance of artificial lift performance such as electrical submersible pump (ESP), hydraulic pumping unit (HPU), sucker rod pump (SRP) and progressive cavity pump (PCP), for a large number of wells. The objective is to generate simplified monitoring performance of artificial lift with a huge number of wells on one page by creating quadrant mapping consisting of two coordinates with x axis representing pump efficiency and y axis showing pump submergence. We made a four-quadrant limit by pump efficiency (50%) and submergence (200 m). Optimum wells will show on range pump efficiency above 50% and submergence below 200 m, and 3 other quadrants are classified as artificial lift problems, well potential and sizing/design problems. By using the quadrant mapping concept, we can generate performance of artificial lift for 1500++ wells in one page, and this mapping consists of four quadrants (quadrant 1, quadrant 2, quadrant 3 and quadrant 4), quadrant 1 (Submergence above 200 meter and lifting efficiency below 50%) showing wells which have artificial lift problem, quadrant 2 (Submergence is above 200 meters and efficiency is above 50%) showing well which have potential to increased production, quadrant 3 (Submergence is below 200 meters and efficiency is above 50%) showing the optimum wells operation and quadrant 4 (Submergence is below 200 meters and efficiency is below 50%) showing the wells which required to re-sizing/re-design artificial lift. This quadrant mapping can be shown to Engineers, manager's and shareholder to show overall performance and classification detailed problems to create a troubleshooting, optimization program to increased oil production, run life artificial and result in better production performance. This mapping also helps petroleum engineers to get a better field view and create priorities and program optimization based on the quadrant mapping result and classification.

scholarly journals A comprehensive review of sucker rod pumps’ components, diagnostics, mathematical models, and common failures and mitigations

2021 ◽  
Author(s):  
Sherif Fakher ◽  
Abdelaziz Khlaifat ◽  
M. Enamul Hossain ◽  
Hashim Nameer
Keyword(s):  
Mathematical Models ◽  
Oil And Gas ◽  
Oil And Gas Industry ◽  
Gas Industry ◽  
Holistic View ◽  
Comprehensive Review ◽  
Artificial Lift ◽  
Sucker Rod ◽  
Sucker Rod Pump

AbstractIn many oil reservoirs worldwide, the downhole pressure does not have the ability to lift the produced fluids to the surface. In order to produce these fluids, pumps are used to artificially lift the fluids; this method is referred to as artificial lift. More than seventy percent of all currently producing oil wells are being produced by artificial lift methods. One of the most applied artificial lift methods is sucker rod pump. Sucker rod pumps are considered a well-established technology in the oil and gas industry and thus are easy to apply, very common worldwide, and low in capital and operational costs. Many advancements in technology have been applied to improve sucker rod pumps performance, applicability range, and diagnostics. With these advancements, it is important to be able to constantly provide an updated review and guide to the utilization of the sucker rod pumps. This research provides an updated comprehensive review of sucker rod pumps components, diagnostics methods, mathematical models, and common failures experienced in the field and how to prevent and mitigate these failures. Based on the review conducted, a new classification of all the methods that can fall under the sucker rod pump technology based on newly introduced sucker rod pump methods in the industry has been introduced. Several field cases studies from wells worldwide are also discussed in this research to highlight some of the main features of sucker rod pumps. Finally, the advantages and limitations of sucker rod pumps are mentioned based on the updated review. The findings of this study can help increase the understanding of the different sucker rod pumps and provide a holistic view of the beam rod pump and its properties and modeling.

Overcoming Challenges in ESP Operation in Ultradeepwater Heavy-Oil Atlanta Field

2021 ◽  
Vol 73 (03) ◽  
pp. 46-47
Author(s):  
Chris Carpenter
Keyword(s):  
Heavy Oil ◽  
Oil Field ◽  
Primary System ◽  
Artificial Lift ◽  
Short Period ◽  
Production History ◽  
Electrical Submersible Pump ◽  
Water Cut ◽  
Available Information ◽  
Offshore Oil

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 201135, “Challenges in ESP Operation in Ultradeepwater Heavy-Oil Atlanta Field,” by Alexandre Tavares, Paulo Sérgio Rocha, SPE, and Marcelo Paulino Santos, Enauta, et al., prepared for the 2020 SPE Virtual Artificial Lift Conference and Exhibition - Americas, 10-12 November. The paper has not been peer reviewed. Atlanta is a post-salt offshore oil field in the Santos Basin, 185 km southeast of Rio de Janeiro. The combination of ultradeep water (1550 m) and heavy, viscous oil creates a challenging scenario for electrical submersible pump (ESP) applications. The complete paper discusses the performance of an ESP system using field data and software simulations. Introduction From initial screening to define the best artificial-lift method for the Atlanta Field’s requirements, options such as hydraulic pumps, hydraulic submersible pumps, multiphase pumps, ESPs, and gas lift (GL) were considered. Analysis determined that the best primary system was one using an in-well ESP with GL as backup. After an initial successful drillstem test (DST) with an in-well ESP, the decision was made, for the second DST, to install the test pump inside the riser, near seabed depth. It showed good results; comparison of oil-production potential between the pump installed inside a structure at the seabed—called an artificial lift skid (ALS)—and GL suggested that the latter would prove uneconomical. The artificial lift development concept is shown in Fig. 1. ESP Design ESP sizing was performed with a commercial software and considered available information on reservoir, completion, subsea, and topsides. To ensure that the ESP chosen would meet production and pressure boosts required in the field, base cases were built and analyzed for different moments of the field’s life. The cases considered different productivity indexes (PI), reservoir pressures, and water production [and consequently water cut (WC)] as their inputs. The design considers using pumps with a best efficiency point (BEP) for water set at high flow rates (17,500 B/D for in-well and 34,000 B/D for ALS). Thus, when the pumps deal with viscous fluid, the curve will have a BEP closer to the current operating point. Design boundaries of the in-well ESP and the ALS are provided in the complete paper, as are some of the operational requirements to be implemented in the ESP design to minimize risk. Field Production History In 2014, two wells were drilled, tested, and completed with in-well ESP as the primary artificial lift method. Because of delays in delivery of a floating production, storage, and offloading vessel (FPSO), the backup (ALS) was not installed until January 2018. In May 2018, Atlanta Field’s first oil was achieved through ATL-2’s in-well ESP. After a few hours operating through the in-well ESP, it prematurely failed, and the ALS of this well was successfully started up. Fifteen days after first oil, ATL-3’s in-well ESP was started up, but, as occurred with ATL-2, failed after a short period. Its ALS was successfully started up, and both wells produced slightly more than 1 year in that condition.

scholarly journals Automatic Recognition of Sucker-Rod Pumping System Working Conditions Using Dynamometer Cards with Transfer Learning and SVM

Sensors ◽  
2020 ◽  
Vol 20 (19) ◽  
pp. 5659
Author(s):  
Haibo Cheng ◽  
Haibin Yu ◽  
Peng Zeng ◽  
Evgeny Osipov ◽  
Shichao Li ◽  
...  
Keyword(s):  
Fault Diagnosis ◽  
Transfer Learning ◽  
Working Conditions ◽  
Domain Knowledge ◽  
Oil And Gas ◽  
Oil And Gas Industry ◽  
Pumping System ◽  
Artificial Lift ◽  
Sucker Rod ◽  
Dynamometer Card

Sucker-rod pumping systems are the most widely applied artificial lift equipment in the oil and gas industry. Accurate and intelligent working condition recognition of pumping systems imposes major impacts on oilfield production benefits and efficiency. The shape of dynamometer card reflects the working conditions of sucker-rod pumping systems, and different conditions can be indicated by their typical card characteristics. In traditional identification methods, however, features are manually extracted based on specialist experience and domain knowledge. In this paper, an automatic fault diagnosis method is proposed to recognize the working conditions of sucker-rod pumping systems with massive dynamometer card data collected by sensors. Firstly, AlexNet-based transfer learning is adopted to automatically extract representative features from various dynamometer cards. Secondly, with the extracted features, error-correcting output codes model-based SVM is designed to identify the working conditions and improve the fault diagnosis accuracy and efficiency. The proposed AlexNet-SVM algorithm is validated against a real dataset from an oilfield. The results reveal that the proposed method reduces the need for human labor and improves the recognition accuracy.

scholarly journals ANALYSIS OF DAMAGE ROD STRING COMPONENTS IN SUCKER ROD PUMP IN THE FIELD SS

2018 ◽  
Vol 7 (1) ◽  
pp. 47-55
Author(s):  
Fitrianti Fitrianti ◽  
Anwar Haryono
Keyword(s):  
Heavy Oil ◽  
High Viscosity ◽  
Oil Field ◽  
Stroke Length ◽  
Pump Speed ◽  
Artificial Lift ◽  
Sucker Rod ◽  
Sucker Rod Pump ◽  
High Viscosity Oil ◽  
Viscosity Fluid

Field SS is a Heavy Oil field which means high viscosity oil making it difficult to flow. Therefore, artificial lift was used in this field to help lifting the high viscosity fluid, i.e. sucker rod pump (SRP). In the last several years, problem of the damage to the rod string was frequently occur. Rod string damage is usually indicated by the occurrence of broken or detached components. In order to overcome the damage of rod string components on the sucker rod pump, several parameters that causes rod string damage in 41 well samples in the field SS were analyzed and then recommendations were made as an alternative to minimize the occurrence of rod string damage. After analyzing the parameters that can cause rod string damage on 41 well samples in SS field, the cause of the breakdown of rod string is fluid pounding for 37 samples well, while the causes for 4 samples of other wells is not detected. After that, recommendation efforts is done, like size down pump speed and stroke length for 9 samples of wells, size down pump size and pump speed for 6 samples of wells and size down pump speed for 22 samples well. As for the undetected cause 4 samples of wells, is recommended to do proactive well service.

Research on Corrosion Rate of Sucker Rod Steel 20Ni2Mo in Wet H2S Environment

2015 ◽  
Vol 814 ◽  
pp. 319-324 ◽  
Author(s):  
Wen Tao Qu ◽  
Si Ying Liu ◽  
Zhang Shi Xu
Keyword(s):  
Corrosion Rate ◽  
Oil And Gas ◽  
Oil Field ◽  
Oil Fields ◽  
Safe Operation ◽  
Oil And Gas Fields ◽  
Petroleum Equipment ◽  
Sucker Rod ◽  
Gas Fields ◽  
Oil Field Exploitation

Among the factors to cause the corrosion in oil and gas fields, H2S is the most common and harmful corrosive medium. During oil field exploitation, enhancing the ability of the sucker rods to resist corrosion is the key measure of prolonging the service life of sucker rods and guarantee of safe operation of petroleum equipment. This paper focuses on the corrosion of sucker rod steel 20Ni2Mo in different concentrations or temperatures of H2S. The appearance of corrosive surface scanned by scanning electron microscope was analyzed and theoretic basis for anti-corrosion and material-selecting of sucker rods used in the oil fields was provided. The result shows that the concentration and temperature of H2S have interaction on the corrosion of 20Ni2Mo, i.e., with the increase of concentration under same temperature or with the rise of temperature under same concentration, the corrosion rate of 20Ni2Mo accelerates.

scholarly journals OPTIMASI PRODUKSI SUMUR EC-6 DENGAN MEMBANDINGKAN PENGANGKATAN BUATAN GAS LIFT DAN ELECTRIC SUBMERSIBLE PUMP

PETRO ◽  
2019 ◽  
Vol 8 (1) ◽  
pp. 8
Author(s):  
Jonathan Jonathan ◽  
Sisworini Sisworini ◽  
Samsol Samsol ◽  
Hari Oetomo
Keyword(s):  
Production System ◽  
Gas Injection ◽  
Pipe Diameter ◽  
Submersible Pump ◽  
Reservoir Stimulation ◽  
Artificial Lift ◽  
Sucker Rod ◽  
Electrical Submersible Pump ◽  
Gas Lift ◽  
Electric Submersible Pump

<em>In the world of oil is very common in the production system. This production system produces oil from wells after drilling and well compressions. Over time, the production of a well may decrease due to several parameters of pressure drop and the presence of clay which makes the pipe diameter narrower. There are several methods used to increase the decrease in production including adding artificial lifts such as sucker rod pump, electric submersible pump and gas lift, reservoir stimulation and pipe cleaning if the pipe diameter is reduced due to clay. The well has been installed an artificial lift is a gas lift and this well need an optimization to increase its production. The EC-6 well optimization is planned by comparing the lift-up scenario of the gas lift by adjusting the rate of gas injection and deepening the orifice injection and also an installation of electrical submersible pump. Best percentage of optimization production from EC-6 Well, last scenario is chosen which is new installation artificial lift ESP from gas lift (existing) and gaining 18.52% form existing production</em>

scholarly journals The Architectural Surfaces Characteristics of Sandy Braided River Reservoirs, Case Study in Gudong Oil Field, China

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Xixin Wang ◽  
Fan Zhang ◽  
Shaohua Li ◽  
Luxing Dou ◽  
Yuming Liu ◽  
...  
Keyword(s):  
Physical Properties ◽  
Oil And Gas ◽  
Oil Field ◽  
Production Performance ◽  
Braided River ◽  
Fine Grained ◽  
Braided Rivers ◽  
Oil And Gas Fields ◽  
Developmental Characteristics ◽  
Bounding Surfaces

The architecture analysis of the different orders sedimentary bodies is of great significance to the efficient development of oil and gas fields. In order to investigate the effects of the architectural interfaces on reservoir quality and heterogeneity, this study takes the Gudong oil field as a case to investigate the architectural characteristics of hierarchical bounding surfaces using detailed descriptions of core and wireline logs. Architectural models from the 7th-order to the 3rd-order are analyzed, and the developmental characteristics of the 5th-order braided river, 4th-order single sandstone, and 3rd-order accretion are summarized. The interlayer between two braided rivers is floodplain mud deposition, with poor physical properties, stable thickness, and strong blocking capacity. Two models of interlayers are found in the 4th-order deposition. The first interlayer is between the braided filling channel and midchannel bar, which is composed of generally fine-grained sediments with calcium cementation and poor physical properties. The second interlayer is a transformation belt between two midchannel bars and is generally composed of gravel-scoured deposition with penetration capability. The 3rd-order surfaces are defined as the surfaces of accretions within midchannel bars. Two models of interlayers are also found in the 3rd-order surfaces of accretions. The paleocurrent of the sandy braided river is reconstructed by synthesizing the core data, well logging data, and production performance data. A total of 1 fluvial system (7th-order), 2 compound braided rivers (6th-order), 11 braided rivers (5th-order), 41 midchannel bars (4th-order), and 96 accretions (3rd-order) are developed in the study area.

ESP Optimization Goes Further: Operating Frequency Beyond 60 Hz

2020 ◽  
Author(s):  
A. Muklas
Keyword(s):  
Circuit Breaker ◽  
Load Level ◽  
Operating Frequency ◽  
Well Test ◽  
Acceptable Range ◽  
Artificial Lift ◽  
Harmonic Filter ◽  
Electrical Submersible Pump ◽  
Motor Load ◽  
Frequency Changes

Optimization in brown field developments is always challenging in terms of cost. One of it is XY Field, Rimau Block, South Sumatera with more than 70% of artificial lift is Electrical Submersible Pump (ESP). At ESP wells that are already running at maximum operating frequency of 60 Hz, some are still having problems to optimize their potential. The option to replace the pump with a higher rate is less of an option due to high cost. This leaves an opportunity to gain oil production by increasing frequency above 60 Hz. Upon discussion with the ESP Principal on the risks and possibilities, a trial was then planned for 3-wells. Candidates are selected from the list of ESP wells with the following criteria such as already operated at 60 Hz, still have sufficient fluid submergence, and based on simulated motor load at 70 Hz is still at safe motor load level. Frequency was increased gradually while continuously monitoring ESP Parameters (motor load, voltage and harmonic). It is also necessary to monitor the cable temperature as it is directly affected by the frequency changes. For each frequency increment, a well test is also performed to monitor the production changes. The trial was done on 3-wells (XY-364, XY-370 and XY-378), with the following promising results. XY-364 and XY-378 successfully reached the targeted 70Hz, while XY-370 stopped at 65Hz due to a cable temperature issue. Oil gain from this optimization was 48 BOPD with 1,043 BLPD and similar BS&W profile. ESP operation still normal until present day with all parameters at acceptable range. There were, however, challenges found during the trial. Cable temperature of XY-364 increased at junction box and found cable scun loosen. The problem was solved by replacing the cables. For XY-370, found temperature increment at moulded case circuit breaker during trial at 65 Hz. It was decided to hold at existing frequency. Unbalanced motor load at XY-364 and broken capacitor at XY-370 occurred at Harmonic Filter. The problem was solved by replacing the capacitor. The trial proves that we can operate ESP higher than base frequency (60 Hz) and resulted in decent oil gain. This opens an opportunity in ESP optimization above 60 Hz at an even larger scale.

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