Successful Lifting of Oil with High Concentration of Hydrogen Sulfide by Artificial Lift System – Case Study

2021 ◽  
Author(s):  
Abid Ur Rehman ◽  
Marwan Abdelbary

Abstract Due to the low cost of crude oil, it is highly unusual for the operators to drill exploration wells, for the past few years. Adding that as well to the world's economy collapse due to the pandemic at the start of 2020, it is now more than ever a necessity to use artificial lift methods to lift from previously shut-in wells or maximize current production of the wells, as to grapple with the running expenses of operators. The artificial lift is a vast field with different lift methods applicable to a single well. Hence, the selection of an optimum lift method is critical. During the worst economic slump, the economic analysis will play a decisive role in the application of an artificial lift system (ALS) along with a technical review. The jet pump system is one of the most reliable artificial lift systems for lifting shut-in wells. The installation time of this system is minimal, and production starts right away. However, the system can prove to be very expensive, if the design is not done critically. This paper is about lifting a well that was not able to flow naturally. The vertical well B3 located in northern Iraq was drilled in May 2018 to a total depth of 521 meters. But the well was not able to flow naturally, and the jet pump was designed for the well based on well completion, downhole pressures, temperature and reservoir fluid properties. The evaluation and design of the downhole jet pump and surface pumping unit requirements were performed on Jet Pump Evaluation and Modeling Software. This well produced approximately 1700 BOPD. Since, the well was not flowing before the installation of the jet pump, most of the production data was obtained after deployment of ALS and production was optimized accordingly. The production had a high content of Hydrogen Sulfide as well, which was treated accordingly for safety of personnel, equipment, flow lines and environment. This paper describes the details about the application, optimization and operation of the jet pump system deployed on inactive wells with a high concentration of sour gas.

2021 ◽  
Author(s):  
Abid Ur Rehman ◽  
Marwan Abdelbary

Abstract The oil and gas industry is still in transition due to uncertain oil prices. The lower demand in oil production has become a key challenge for oil and gas companies to drill new wells. To endure the operating expenses, producers are now searching for different advancements for the optimum utilization of the production from their existing wells. Artificial lift systems (ALS) is the most efficient technique to optimize production from the well. The main purpose of artificial lift systems is to maximize production from a candidate well. However, there are many systems applicable to a single well. Hence, the selection and design of a suitable system play a vital role in the cost optimization of the well. The hydraulic lift system is one of the primary lift systems used widely for decades and has always been given successful results, provided the selection and designs are as per the requirements of a specific well to optimize its production. The jet pump has no moving parts and most of the time can be deployed rig-less, which drastically decreases the installation cost and time for the Operator, translated consequently to decrease the well's kick-off time to start flow. This lift system can be installed in a variety of ways depending on the well's conditions and is a very effective method of lifting a well. However, if not planned and executed properly, the lift system will not be cost-effective for the client. This paper is about the installation of a jet pump in a unique method of punching a tubing with no seating and sealing profiles to get communication between casing to tubing annulus, then to install the Downhole Jet Pump along with a Straddle Packers assembly. The well 8D located in northern Iraq was drilled in 2014, mud losses were observed during drilling. The well was producing 50 BBLS every three days (after shutting down two days for pressure build-up. The jet pump was designed for this well, with tubing punch and straddle packer options. Since the jet pump system needs isolated pathways for its three different fluids, two straddle packers were used along with the jet pump itself to provide the sealing and proper pathways for the fluids. The study about the unique installation of jet pump systems will be discussed in detail alongside the field-gathered data to validate initial theoretical designs. The operational procedure and optimization technique for the well is also mentioned for a proper understanding of the whole system. The method used in this well will prove to be an economical option for lifting and producing old wells if there are no communication profiles between casing and tubing annulus.


2021 ◽  
Author(s):  
Rodrigo A. Guzman ◽  
Tariq Abdulla Al Junaibi ◽  
Fouad Abdulsallam ◽  
Mohamed Elmaghraby Hewala ◽  
Hector Aguilar ◽  
...  

Abstract A Gulf oil operation company has been working to evaluate a rigless method of Artificial Lift System (ALS) suitable for its current assets and any future needs on ALS to minimize the impact of deferred production, and having the flexibility to bringing back the inactive string to production and act as a sustained production lift method. This paper describes a comprehensive study of the main objectives for a rigless Artificial Lift trial. The Rigless Jet Pump system was selected as one of the ALS fast implementation methods to activate the inactive wells. The trial was conducted in two inactive wells; across two different mega-fields, enabling both wells to produce stably and continuously with an average production rate of 650 BOPD. A thorough assessment was performed and the Rigless Jet Pump System was declared as a successful pilot providing confidence to scale up across all the company fields. The scale-up plans it will include 10 systems that can be rotated and applied where needed across all company fields. The trial implementation of the Rigless Jet Pump was evaluated based on supply and the connectivity in the field. This includes equipment mobilization (from the call-out time), availability of the field resources, the installation job, and up to the Surface Equipment connectivity plan. The evaluation also closely monitored the subsequence rig-up procedure and rigless deployment of the downhole equipment which was designed for installation straddled across an existing gas lift side pocket mandrel. Once surface and subsurface installation was completed, the wells were put on production to reactivate the inactive strings. Both wells were tested to confirm the achievement of a minimum of 80% of the designed production rates. The performance of the rigless activation of inactive wells using a jet pump has been proven successful. Both wells showed promising results while jet pump operation confirming a profitable alternative to accelerate production across fields toward achieving production mandates. The performance of the system delivered the Efficiency and Safety (HSE & Integrity) expected as part of the project KPI's. This novel practice for the Jet Pump System is linked to the rigless deployment and retrieval mechanism with topside equipment skid mounted for easy movement to other wells. This gives to the oil field operators an alternative and competitive edge over other modes of lift that required a workover program. The rigless method can be adapted to the existing in-active wells with SPM (side Pocket Mandrels) or without; by a tubing punch after a comprehensive integrity evaluation.


2012 ◽  
Vol 2012 ◽  
pp. 1-7 ◽  
Author(s):  
Michael Jørgen Hansen ◽  
Kei Toda ◽  
Tomoaki Obata ◽  
Anders Peter S. Adamsen ◽  
Anders Feilberg

Reduced sulfur compounds are considered to be important odorants from pig production due to their low odor threshold values and low solubility in slurry. The objective of the present study was to investigate the use of a portable method with a single silica gel column for trapping/separation coupled with chemiluminescence detection (SCTS-CL) for measurement of methanethiol and dimethyl sulfide in sample air from pig production. Proton-transfer-reaction mass spectrometry (PTR-MS) was used to evaluate the trapping/separation. The silica gel column used for the SCTS-CL efficiently collected hydrogen sulfide, methanethiol and dimethyl sulfide. The measurement of methanethiol by SCTS-CL was clearly interfered by the high concentration of hydrogen sulfide found in pig production, and a removal of hydrogen sulfide was necessary to obtain reliable results. Air samples taken from a facility with growing-finishing pigs were analyzed by SCTS-CL, PTR-MS, and a gas chromatograph with sulfur chemiluminescence detection (GC-SCD) to evaluate the SCTS-CL. The difference between the concentrations of methanethiol and dimethyl sulfide measured with SCTS-CL, PTR-MS, and GC-SCD was below 10%. In conclusion, the SCTS-CL is a portable and low-cost alternative to the commercial methods that can be used to measure methanethiol and dimethyl sulfide in sample air from pig production.


Atmosphere ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 62
Author(s):  
Robert Cichowicz ◽  
Maciej Dobrzański

Spatial analysis of the distribution of particulate matter PM10, PM2.5, PM1.0, and hydrogen sulfide (H2S) gas pollution was performed in the area around a university library building. The reasons for the subject matter were reports related to the perceptible odor characteristic of hydrogen sulfide and a general poor assessment of air quality by employees and students. Due to the area of analysis, it was decided to perform measurements at two heights, 10 m and 20 m above ground level, using measuring equipment attached to a DJI Matrice 600 unmanned aerial vehicle (UAV). The aim of the measurements was air quality assessment and investigate the convergence of the theory of air flow around the building with the spatial distribution of air pollutants. Considerable differences of up to 63% were observed in the concentrations of pollutants measured around the building, especially between opposite sides, depending on the direction of the wind. To explain these differences, the theory of aerodynamics was applied to visualize the probable airflow in the direction of the wind. A strong convergence was observed between the aerodynamic model and the spatial distribution of pollutants. This was evidenced by the high concentrations of dust in the areas of strong turbulence at the edges of the building and on the leeward side. The accumulation of pollutants was also clearly noticeable in these locations. A high concentration of H2S was recorded around the library building on the side of the car park. On the other hand, the air turbulence around the building dispersed the gas pollution, causing the concentration of H2S to drop on the leeward side. It was confirmed that in some analyzed areas the permissible concentration of H2S was exceeded.


Chemosphere ◽  
2021 ◽  
Vol 274 ◽  
pp. 129689
Author(s):  
Jianpei Feng ◽  
Xiaolei Zhang ◽  
Guan Zhang ◽  
Ji Li ◽  
Wei Song ◽  
...  

2021 ◽  
pp. 096739112110245
Author(s):  
Amrita Sharma ◽  
PP Pande

It has been observed that acrylate monomers are very difficult to polymerize with the low cost nitroxide catalyst 2,2,6,6-tetramethylpiperidinyl-1-oxyl (TEMPO). Therefore, costly acyclic nitroxides such as N-tert-butyl-N-(1-diethylphosphono-2,2-dimethyl)-N-oxyl, (SG1), 2,2,5-Trimethyl-4-phenyl-3-azahexane-3-nitroxide (TIPNO) and TIPNO derivatives have to be used for the polymerization of the acrylic acid derivatives. There are very few reports on the use of TEMPO-derivatives toward the polymerization of n-butyl acrylate. Generally different reducing agents viz. glucose, ascorbic acid, hydroxyacetone etc. have been used to destroy excess TEMPO during the polymerization reaction. The acrylate polymerizations fail in the presence of TEMPO due to the strong C–O bond formed between the acrylate chain end and nitroxide. To the best of our knowledge, no literature report is available on the use of TEMPO without reducing agent or high temperature initiators, toward the polymerization of n-butyl acrylate. The present study has been carried out with a view to re-examine the application of low cost nitroxide TEMPO, so that it can be utilized towards the polymerization of acrylate monomers (e.g. n-butyl acrylate). We have been able to polymerize n-butyl acrylate using the nitroxide TEMPO as initiator (via a macroinitiator). In this synthesis, a polystyrene macroinitiator was synthesized in the first step from TEMPO, after this TEMPO end-capped styrene macroinitiator (PSt-TEMPO) is used to polymerize n-butyl acrylate monomer. The amount of macroinitiator taken was varied from 0.05% to 50% by weight of n-butyl acrylate monomer. The polymerization was carried out at 120°C by bulk polymerization method. The experimental findings showed a gradual increase in molecular weight of the polymer formed and decrease in the polydispersity index (PDI) with increase in amount of PSt-TEMPO macroinitiator taken. In all experiments conversion was more than 80%. These results indicate that the polymerization takes place through controlled polymerization process. Effect of different solvents on polymerization has also been investigated. In the following experiments TEMPO capped styrene has been used as macroinitiator leading to the successful synthesis of poly n-Butyl acrylate. It has been found that styrene macroinitiator is highly efficient for the nitroxide mediated polymerization, even in very small concentration for the synthesis of poly n-butyl acrylate. High concentration of macroinitiator results in the formation of block copolymers of polystyrene and poly ( n-butyl acrylate) viz. polystyrene-block-poly-( n-butyl acrylate). The use of TEMPO toward controlled polymerization is of much importance, because it is the nitroxide commercially available at the lowest cost.


2020 ◽  
Vol 154 ◽  
pp. 05007
Author(s):  
Grzegorz Pełka ◽  
Wojciech Luboń ◽  
Tomasz Pudlik ◽  
Daniel Malik

The Centre of Sustainable Development and Energy Saving in Miękinia conducts broad didactic activities for various groups of students. For its own purposes, and also as a concept to use for other didactic centers, a low-cost didactic stand in the scope of heat pumps was designed and implemented. The constructed device presents the operating principles and schematically describes the basic elements of the ground source heat pump system. The device was constructed using a used piston and hermetic compressor from an old fridge. As an evaporator and condenser, a heat exchanger made from copper pipe curved meandering was used. A carefully selected capillary tube was used as an expansion element. The distribution of the components and the visualization of the didactic rig were devised. The whole concept assumed the usage of propane (R290) as an ecological refrigerant. The project also includes cost statements for creating an alternative to a commercial, low-cost stand for teaching purposes at various levels of education and suggests ways of using the set.


2021 ◽  
Author(s):  
Saurabh Anand ◽  
Eadie Azahar B Rosland ◽  
Elsayed Ouda Ghonim ◽  
Latief Riyanto ◽  
Khairul Azhar B Abu Bakar ◽  
...  

Abstract PETRONAS had embarked on an ambitious thru tubing ESP journey in 2016 and had installed global first truly rig less offshore Thru Tubing ESP (TTESP) in 2017. To replicate the success of the first installation, TTESP's were installed in Field – T. However, all these three TTESP's failed to produce fluids to surface. This paper provides the complete details of the troubleshooting exercise that was done to find the cause of failure in these wells. The 3 TTESP's in Field – T were installed as per procedure and was ready to be commissioned. However, during the commissioning, it was noticed that the discharge pressure of the ESP did not build-up and the TTESP's tripped due to high temperature after 15 – 30 mins of operation. Hence none of the 3 TTESP's could be successfully commissioned. Considering the strategic importance of TTESP's in PETRONAS's artificial lift plans, detailed troubleshooting exercise was done to find the root cause of failure to produce in these three wells. This troubleshooting exercise included diesel bull heading which gave some key pump performance related data. The three TTESP's installed in Field – T were of size 2.72" and had the potential to produce an average 1500 BLPD at 80% water cut. The TTESP deployment was fully rigless and was installed using 0.8" ESP power cable. The ESP and the cable was hung-off from the surface using a hanger – spool system. The entire system is complex, and the installation procedure needs to be proper to ensure a successful installation. The vast amount of data gathered during the commissioning and troubleshooting exercise was used for determining the failure reason and included preparation of static and dynamic well ESP model. After detailed technical investigative work, the team believes to have found the root cause of the issue which explains the data obtained during commission and troubleshooting phase. The detailed troubleshooting workflow and actual data obtained will be presented in this paper. A comprehensive list of lessons learnt will also be presented which includes very important aspects that needs to be considered during the design and installation of TTESP. The remedial plan is finalized and will be executed during next available weather window. The key benefit of a TTESP installation is its low cost which is 20% – 30% of a rig-based ESP workover in offshore. Hence it is expected that TTESP installations will pick-up globally and it's important for any operator to fully understand the TTESP systems and the potential pain points. PETRONAS has been a pioneer in TTESP field, and this paper will provide details on the learning curve during the TTESP journey.


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