Array Production Survey Accurately Pinpoints Water Shut-Off Location and Strengthen the Understanding on Remaining Potential of a Giant Carbonate Gas Field, Offshore East Malaysia

2021 ◽  
Author(s):  
Noor Afiqah Ahmad ◽  
Zhin Houng Chieng ◽  
Anie Jelie ◽  
Hazrina Abdul Rahman ◽  
M Farid M Amin ◽  
...  

Abstract Over the years, Multiple Array Production Suite (MAPS) has been run several times in Offshore Peninsular Malaysia but never in Offshore East of Malaysia. Field A is located 260km North-North West of Bintulu, Offshore Sarawak and was discovered in 1992 with first gas produced in 2004. One of the many challenges currently faced in managing the field is the prediction and handling of water breakthrough at the existing producers. Based on historical data, water breakthrough from carbonate Zone T begin around 2010 which then followed by series of Water Shut-Off (WSO) campaign. To strengthen the understanding, evaluate the remaining potential and to optimize near term well and reservoir management of the field, an integrated remedial approach is essential. Well-AA was identified for mechanical WSO in an effort to remediate high water production and improve well productivity. The target well was chosen as the well unable to sustain production after a rapid tubing pressure drop due to the highest water production in the field. Moreover, its production had to be capped due to the water production constraints at the receiving hub. Production Logging (PL) was planned across the carbonate sections to accurately identify the appropriate zones for WSO operations. The long horizontal section and high water production typically create a stratified flow regime that forces a smaller volume of hydrocarbon to flow on the high side of the well, hence the conventional PL technology would have been unable to deliver accurate and insightful results. As such, the MAPS technology was run for an initial assessment to identify the water producing zones. MAPS was deployed using wireline tractor and was combined with the Noise Tool (NTO) to provide a comprehensive 3D image of the multi-phase flow profile across the entire wellbore and to investigate the integrity of annular swell packers located in between the carbonate sections. This paper illustrates the best practices involved in the successful downhole Production Logging with a Multiple Array Production Suite and Digital Noise Tool (PL-MAPS-NTO) toolstring, which served as the key input in determining the WSO treatment depth and strategy in Well-AA, that may lead to a potential gain of 10.8MMscf/d.

2021 ◽  
Vol 19 (3) ◽  
pp. 848-853
Author(s):  
Liliya Saychenko ◽  
Radharkrishnan Karantharath

To date, the development of the oil and gas industry can be characterized by a decline in the efficiency of the development of hydrocarbon deposits. High water cut-off is often caused by water breaking through a highly permeable reservoir interval, which often leads to the shutdown of wells due to the unprofitability of their further operation. In this paper, the application of straightening the profile log technology for injection wells of the Muravlenkovsky oil and gas field is justified. In the course of this work, the results of field studies are systematized. The reasons for water breakthrough were determined, and the main ways of filtration of the injected water were identified using tracer surveys. The use of CL-systems technology based on polyacrylamide and chromium acetate is recommended. The forecast of the estimated additional oil produced was made.


2021 ◽  
Author(s):  
Yong Yang ◽  
Xiaodong Li ◽  
Changwei Sun ◽  
Yuanzhi Liu ◽  
Renkai Jiang ◽  
...  

Abstract The problem of water production in carbonate reservoir is always a worldwide problem; meanwhile, in heavy oil reservoir with bottom water, rapid water breakthrough or high water cut is the development feature of this kind of reservoir; the problem of high water production in infill wells in old reservoir area is very common. Each of these three kinds of problems is difficult to be tackled for oilfield developers. When these three kinds of problems occur in a well, the difficulty of water shutoff can be imagined. Excessive water production will not only reduce the oil rate of wells, but also increase the cost of water treatment, and even lead to well shut in. Therefore, how to solve the problem of produced water from infill wells in old area of heavy oil reservoir with bottom water in carbonate rock will be the focus of this paper. This paper elaborates the application of continuous pack-off particles with ICD screen (CPI) technology in infill wells newly put into production in brown field of Liuhua, South China Sea. Liuhua oilfield is a biohermal limestone heavy oil reservoir with strong bottom water. At present, the recovery is only 11%, and the comprehensive water cut is as high as 96%. Excessive water production greatly reduces the hydrocarbon production of the oil well, which makes the production of the oilfield decrease rapidly. In order to delay the decline of oil production, Liuhua oilfield has adopted the mainstream water shutoff technology, including chemical and mechanical water shutoff methods. The application results show that the adaptability of mainstream water shutoff technology in Liuhua oilfield needs to be improved. Although CPI has achieved good water shutoff effect in the development and old wells in block 3 of Liuhua oilfield, there is no application case in the old area of Liuhua oilfield which has been developed for decades, so the application effect is still unclear. At present, the average water cut of new infill wells in the old area reaches 80% when commissioned and rises rapidly to more than 90% one month later. Considering that there is more remaining oil distribution in the old area of Liuhua oilfield and the obvious effect of CPI in block 3, it is decided to apply CPI in infill well X of old area for well completion. CPI is based on the ICD screen radial high-speed fluid containment and pack-off particles in the wellbore annulus to prevent fluid channeling axially, thus achieving well bore water shutoff and oil enhancement. As for the application in fractured reef limestone reservoir, the CPI not only has the function of wellbore water shutoff, but also fills the continuous pack-off particles into the natural fractures in the formation, so as to achieve dual water shutoff in wellbore and fractures, and further enhance the effect of water shutoff and oil enhancement. The target well X is located in the old area of Liuhua oilfield, which is a new infill well in the old area. This target well with three kinds of water problems has great risk of rapid water breakthrough. Since 2010, 7 infill wells have been put into operation in this area, and the water cut after commissioning is 68.5%~92.6%. The average water cut is 85.11% and the average oil rate is 930.92 BPD. After CPI completion in well X, the water cut is only 26% (1/3 of offset wells) and the oil rate is 1300BPD (39.6% higher than that of offset wells). The target well has achieved remarkable effect of reducing water and increasing oil. In addition, in the actual construction process, a total of 47.4m3 particles were pumped into the well, which is equivalent to 2.3 times of the theoretical volume of the annulus between the screen and the borehole wall. Among them, 20m3 continuous pack-off particles entered the annulus, and 27.4m3 continuous pack-off particles entered the natural fractures in the formation. Through the analysis of CPI completed wells in Liuhua oilfield, it is found out that the overfilling quantity is positively correlated to the effect of water shutoff and oil enhancement.


2021 ◽  
Author(s):  
Pongpak Taksaudom ◽  
Tim Kelly ◽  
Atisuda Meeteerawat ◽  
David Carter ◽  
Kannappan Swaminathan ◽  
...  

Abstract Wassana oil field is located in the Gulf of Thailand with shallow water depth at approximately 60m. A major challenge is excessive water production which reduces reserves recovery and increases costs associated with produced water handling. The target reservoir is ~20ft thick with active aquifer support. The low oil/ water mobility ratio due to high oil viscosity (≥ 30cp) risks early water coning and high watercuts. All horizontal wells drilled in the Wassana field during the initial development and the first infill campaign were completed as non-ICD openhole standalone screen. For the second infill campaign, the non-ICD simulation showed water breakthrough occurring at the start of production. Once breakthrough occurs, water production rapidly dominates production prompting premature shut-in of production, leaving much unrecovered oil behind. To overcome this problem, Autonomous Inflow Control Devices (AICDs) were introduced to control the production influx profile across the entire horizontal section to delay water coning and to significantly choke back water production when it occurs. With intensive pre-drilled AICD modeling using 3D dynamic time lapse simulation, two wells in the second infill campaign were subsequently chosen to be completed with a configuration of zonal AICDs isolated by swell packers. This design enables isolation across horizontal reservoir section with high water production in tandem with compartmentalization across the contrasting permeability region. Once water breakthrough occurs, the unique autonomous ability of the cyclonic AICD is triggered by exploiting the physics of rotational flow of the vortex-inducing pressure drop principle through a restrictive funnel-type flow-path in a tool with no moving parts. The low viscosity of both water and gas phase promotes higher rotational velocity inducing higher pressure drop or back-pressure of inflow vortex breakdown towards the inlet into the tubing flow, thus helping to further reduce the influx contribution of the high water producing sections. Essentially, the higher watercut zones flowing through the device is restricted more rigorously compared to the oil-prone zones. Both wells were successfully drilled and completed with AICDs in February 2019. Based on actual and early-production history-matched performance, these 2 pilot AICD wells are projecting an improved cumulative oil production gain of up to +7% over 5 years of production. The reduction or delay of water production can benefit the field both in enhancing oil recovery and water handling cost saving.


2021 ◽  
Author(s):  
Michael Nashaat ◽  
Kassem Ghorayeb ◽  
Murat Zhiyenkulov ◽  
Abdur Rahman Shah ◽  
Oleh Lukin ◽  
...  

Abstract Opishnyanske Field is a mature Ukrainian gas field that began producing in 1972 from three formations: Visean, Serpukhovian, and Bashkirian. A reservoir simulation study was implemented to understand the movement of the water in the reservoir and to maximize the field recovery. Some wells showed high water production at their late life and this was the key question that we wanted to understand. If this was a water breakthrough, which means that the aquifer water swept the gas in the reservoir and reached these wells, then there is little potential left in this field. If this was not a water breakthrough, there could still exist some unswept areas to be produced. The second key question was to understand the aquifer strength and direction to be integrated into the simulation model. The field has different sources of data that could be used to understand the water movement in the reservoir, which are: Observed production data Water analysis reports (surface water salinity and density measurements) Production logging data Pressure data and geological maps to understand the communication between the wells Although different sources of data are available, each one has a level of inaccuracy, which was the key challenge. The field also has some other challenges, such as: Commingled production Contradiction between the observed water/gas ratio (WGR) and water analysis data Limited water analysis data points in some wells Issues with backallocation of the observed data. Integrating all the available data had a significant effect on understating the water behavior. Data analysis and integration resulted in excluding all the data anomalies and reaching a good understating regarding: The wells that are showing a water breakthrough Aquifer strength and direction


2021 ◽  
Author(s):  
Salim Buwauqi ◽  
Ali Al Jumah ◽  
Abdulhameed Shabibi ◽  
Ameera Harrasi ◽  
Tejas Kalyani ◽  
...  

Abstract One of the largest clastic reservoir fields in the Sultanate of Oman has been discovered in 1980 and put on production in 1985. The field produces viscous oil, ranging from 200 - 2000+ cP at reservoir conditions. Over 75% of the wells drilled are horizontal wells and the field is one of the largest producers in the Sultanate of Oman. The field challenges include strong aquifer, high permeability zones/faults. Due to large fluid mobility contrast, the fields have experienced in pre-mature water breakthrough that has resulted in very high-water cuts. The average field water cut for open hole horizontal well after 6-9 months of production is over 94%. This paper details a meticulous journey in qualification, field trials followed by field-wide implementation and performance evaluation of Autonomous Inflow Control Valve (AICV) technology in reducing water production and increasing oil production significantly. AICV can precisely identify the fluid flowing through it and shutting-off the high water or gas saturated zones while producing oil from healthy oil-saturated zones. Like other AICDs (Autonomous Inflow Control Device) AICV can differentiate the fluid flowing through it via fluid properties such as viscosity and density at reservoir conditions. However, AICV's performance is superior due to its advanced design based on both Hagen-Poiseuille and Bernoulli's principles. This paper describes a comprehensive AICV completion design workflow that was developed across a multi-disciplinary team. Some of the initial wells completed with AICV has shown the benefit of accelerating oil production of over 30,000 bbls within the first few months of installation. Many wells started with 5-10 % water cut and are still producing with low water cut and higher oil production. The operator has approved AICV technology based on techno-commercial analysis and its positive impact on the project such as accelerated oil production and lower cost of water handling at the surface. AICV also helped in mitigating the facility constraints of handling produced water which resulted in reduce OPEX as allow the operator continued to drill horizontal wells. At the time of writing this paper, the operator has completed several dozen wells in the field with AICV technology and has an aggressive long term plan to complete several new and old wells. Finally, this paper also discusses in detail the comparative analysis of AICV wells for different subsurface conditions and share some lessons learned to further optimise the well performance. The technology has a profound impact on improved sweep efficiency and as well plays an instrumental role in reducing the carbon footprint by reducing the significant water production at the surface. It is concluded that AICV is a cost-effective field-proven technology for the water shut-off application. Due to its ability to autonomously identify and shut off water and gas production, the AICV technology has been approved to use as full fields implementation and in other fields. Field Background and Reservoir/Production challenges The operator produces around nine barrels of water against each produced barrel of oil. In general, the water produces to the surface with hydrocarbons contains many chemicals, which are usually not environmentally friendly and required additional treatment which increases the disposal cost. The Operator was looking for a cost-effective and proven technology that can control/shut off water production and improve oil production. The fields have a strong bottom aquifer and heterogeneous reservoir properties, such as permeability and downhole water saturation profiles. The challenge with matured brownfields, typically newly drilled wells will have pre-mature water breakthrough within few months of production. The fields have a highly viscous oil, with viscosity ranges from 200 cP up to 2000 cp at downhole conditions, thus creating a high mobility contrast between the oil and water, causing water fingering and coning at an early stage of production. These production challenges cause a significant recoverable oil left in the reservoir i.e. bypassed oil. Furthermore, excessive surface water production affects the integrated production system back pressures and flow, as well as an individual well's dynamics and pump efficiencies. This also has a significant downstream impact, where substantial investment is needed to handle, treat, and dispose of the water. Reducing these water volumes at the surface adds up to a tangible reduction in OPEX for water processing as well as environmentally friendly and assist the reservoir to maintain the reservoir pressure and energy by keeping the water in the reservoir. (Hilal et al 1997, Hassasi et al 2020)


2021 ◽  
Vol 19 (3) ◽  
pp. 847-852
Author(s):  
Liliya Saychenko ◽  
Radharkrishnan Karantharath

To date, the development of the oil and gas industry can be characterized by a decline in the efficiency of the development of hydrocarbon deposits. High water cut-off is often caused by water breaking through a highly permeable reservoir interval, which often leads to the shutdown of wells due to the unprofitability of their further operation. In this paper, the application of straightening the profile log technology for injection wells of the Muravlenkovsky oil and gas field is justified. In the course of this work, the results of field studies are systematized. The reasons for water breakthrough were determined, and the main ways of filtration of the injected water were identified using tracer surveys. The use of CL-systems technology based on polyacrylamide and chromium acetate is recommended. The forecast of the estimated additional oil produced was made.


2015 ◽  
Vol 733 ◽  
pp. 17-22
Author(s):  
Yang Liu ◽  
Zhuo Pu He ◽  
Qi Ma ◽  
Yu Hang Yu

In order to improve the drilling speed, lower the costs of development and solve the challenge of economies of scale development in sulige gas field, the key techniques research on long horizontal section of horizontal well drilling speed are carried out. Through analyzing the well drilling and geological data in study area, and supplemented by the feedback of measured bottom hole parameters provided by underground engineering parameters measuring instrument, the key factors restricting the drilling speed are found out and finally developed a series of optimum fast drilling technologies of horizontal wells, including exploitation geology engineering technique, strengthen the control of wellbore trajectory, optimize the design of the drill bit and BHA and intensify the drilling parameters. These technologies have a high reference value to improve the ROP of horizontal well in sulige gas field.


2011 ◽  
Vol 14 (01) ◽  
pp. 120-128 ◽  
Author(s):  
Guanglun Lei ◽  
Lingling Li ◽  
Hisham A. Nasr-El-Din

Summary A common problem for oil production is excessive water production, which can lead to rapid productivity decline and significant increases in operating costs. The result is often a premature shut-in of wells because production has become uneconomical. In water injectors, the injection profiles are uneven and, as a result, large amounts of oil are left behind the water front. Many chemical systems have been used to control water production and improve recovery from reservoirs with high water cut. Inorganic gels have low viscosity and can be pumped using typical field mixing and injection equipment. Polymer or crosslinked gels, especially polyacrylamide-based systems, are mainly used because of their relatively low cost and their supposed selectivity. In this paper, microspheres (5–30 μm) were synthesized using acrylamide monomers crosslinked with an organic crosslinker. They can be suspended in water and can be pumped in sandstone formations. They can plug some of the pore throats and, thus, force injected water to change its direction and increase the sweep efficiency. A high-pressure/high-temperature (HP/HT) rheometer was used to measure G (elastic modulus) and G" (viscous modulus) of these aggregates. Experimental results indicate that these microspheres are stable in solutions with 20,000 ppm NaCl at 175°F. They can expand up to five times their original size in deionized water and show good elasticity. The results of sandpack tests show that the microspheres can flow through cores with permeability greater than 500 md and can increase the resistance factor by eight to 25 times and the residual resistance factor by nine times. The addition of microspheres to polymer solutions increased the resistance factor beyond that obtained with the polymer solution alone. Field data using microspheres showed significant improvements in the injection profile and enhancements in oil production.


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