Deployment of Downhole Hydraulic Lubricator Valve Enables Safe and Efficient Perforating and Production Testing Strategy – Case Study in Jambaran High Rate Gas Field, Indonesia

2021 ◽  
Author(s):  
Rahmawan Rena ◽  
Ewan Robb ◽  
Ibnu Maulana ◽  
Aswin Batubara ◽  
Yulia Yulia ◽  
...  
Keyword(s):  
Cost Savings ◽  
High Rate ◽  
Well Testing ◽  
Gas Field ◽  
Field Development ◽  
Coiled Tubing ◽  
Central Java ◽  
Open Hole ◽  
Seal Assembly ◽  
Strategic Project

Abstract This paper details the first implementation of a deep-set downhole hydraulic lubricator valve (DHLV) in Indonesia. This application was implemented in Jambaran field, onshore Central Java as part of Jambaran-Tiung Biru (JTB) national strategic project. Jambaran is a large carbonate gas field development located in proximity to densely populated areas. Since the field's reservoir contains significant concentrations of CO2 and H2S, it was important to design the completions to be able to perforate and test the wells safely without endangering the surrounding area. To produce as per reservoir management strategy, 800 ft of reservoir section drainage was required. Multiple completion designs were considered in the initial stages which included consideration of an open hole completions design, multiple wireline perforating runs and a cased hole live well single trip coiled tubing gun system. The rigless single trip coiled tubing gun deployment system was chosen due to safety and efficiency factors. With a deep set DHLV as the primary barrier in controlling the wells following perforating substantial daily rental cost savings can be realized during perforating operations. JTB field was developed by drilling 5 new well plus 1 re-entry well. The completions design was similar in all 6 wells. A 2 step completion design was utilized, to compensate for life of well tubing movement load, this consisted of a polished bore receptacle and production packer assembly in the lower completion. The 2nd stage of the completion consisted of 7" × 5-1/2" tubing with Tubing Retrievable Safety Valve (TRSV), DHLV, Permanent Downhole Gauge (PDHG) and production seal assembly. Strategically placing the PDHG below the DHLV enabled monitoring of bottom hole pressure during shut in without use of memory gauges validating the DHLV as primary barrier during gun retrieval. The production seal assembly was tied back into the lower polished bore receptacle that was previously set. The deep-set DHLV enabled the operator to (i) safely run long TCP gun assemblies up to 911 ft of gross gun length per well to perforate the whole well in 1 trip, (ii) POOH guns efficiently with one time bleed off (iii) efficiently initiate the pressure build up phase by shutting in the well against the DHLV as opposed to a surface valve prior to flowing the well and (iv) gun assemblies retrieved without the need to kill the well. After completing and well testing all 6 wells, the benefits of implementing the deep-set DHLV was immediately realized. By perforating underbalanced, omitting the well kill process and immediately proceeding with pressure build up by closing the DHLV resulted in operator savings of approximately 1.5 million USD over the entire rigless completion campaign.

15K Multistage Fracturing Completion System Addresses Operational Challenges, Improves Production Performance and Cost Savings in Openhole Environments

2021 ◽  
Author(s):  
Rasim Serdar Rodoplu ◽  
Adegbenga O. Sobowale ◽  
Jon E. Hanson ◽  
Beau R. Wright
Keyword(s):  
New Technology ◽  
Cost Savings ◽  
Cost Effective ◽  
Production Performance ◽  
High Rate ◽  
Field Development ◽  
Additional Equipment ◽  
Effective Manner ◽  
Open Hole ◽  
The Right

Abstract Multistage fracturing (MSF) ball drop completion systems have been utilized around the globe for effectively treating formations completed as open hole and cemented. Multiple, high-rate hydraulic fracturing stages are pumped through these completions while gaining efficiency during pumping operations. A challenge within the industry was developing systems that are capable of higher pressures (greater than 10k psi) while still being able to be deployed in challenging openhole environments with minimum equipment and intervention requirements. This paper will discuss the planning, deployment and fracturing execution operations of an improved version of one of these systems. To be able to effectively utilize any MSF completion system; formation properties, deployment environment, lateral length, openhole size, liner size, and tubing movements during fracturing should be thoroughly analyzed and equally considered. To create a reliable system, another important consideration is how the system will be deployed; a long string to surface, or will it be deployed as part of a liner hanger system? In the case of the latter, it should be compatible with the liner hanger system by accommodating multiple balls to set and release the hanger system and actuate the openhole packers. In tight formation environments, where treating pressure differentials reaches as high as 15,000 psi during fracturing operations, openhole packers that are capable of holding these pressures in challenging openhole conditions are needed. Not only the packers but also the remaining completion system components need to be capable of withstanding, including burst, collapse, and ball-to-ball seat differential while simultaneously accommodating the pressure with cooling and ballooning induced tubing movement caused by these high pressure treatments. Improving such a robust design with innovative solutions, such as dissolvable frac balls that can handle 15,000 psi differential, optimizes the overall process. The completion design, deployment, and subsequent fracturing operations on a well showcases how effective consideration of components operates as a system can create a reliable MSF system. It also demonstrates how close collaboration between reservoir management, production engineering, completion experts, and vendor results in a coordination of efforts that eliminates operational hazards, thus ensuring smooth operations. The successful deployment of an openhole MSF completion system that can handle 15,000 psi with dissolving frac balls and eliminating openhole anchors helped pave the way to deal with tighter formations in an efficient and cost-effective manner. With the help of this new technology, the well planners were able to address operational challenges that would have otherwise required additional equipment or would have limited deployment capabilities. The engineering approach and design to develop this completion system and utilization in the right candidate confirmed the benefit of the novel completion for field development options.

Development of Domestic CT80S Sulfur Resistance Coiled Tubing

2018 ◽  
Vol 913 ◽  
pp. 355-361
Author(s):  
Zhong Wen Yang ◽  
Hong Bin Li ◽  
Jing Li Wang ◽  
Zong Yue Bi
Keyword(s):  
Fatigue Life ◽  
Oil And Gas ◽  
Raw Materials ◽  
Low Cycle Fatigue ◽  
Fatigue Property ◽  
Sulfur Resistance ◽  
Gas Field ◽  
Field Development ◽  
Coiled Tubing ◽  
Bending Radius

According to the demand of oil and gas field development with a small amount of hydrogen sulfide, CT80S sulfur resistance coiled tubing was developed through the raw materials and manufacturing technology. The microstructure, mechanical properties, fatigue life and corrosion resistance of the CT80S sulfur resistant coiled tubing were analyzed. The results showed that the microstructure of CT80S sulfur resistant coiled tubing was consisted of the ferrite and pearlite with the grain size of 12, banded structure of 1.0, and the inclusions was less than 1.0. The strength and hardness of the pipe meet the requirements of API Spec 5ST, and the hardness control was less than 18HRC. The pipe had excellent low cycle fatigue property, the mean fatigue life of Φ31.8 × 3.18mm tube was 1055 cycles when the internal pressure was 34.47MPa and the bending radius was 1219mm. According to NACE TM 0284 and NACE TM 0177 standard, the HIC and SCC performance tests were carried out in same solution. The results show that the developed tubing is insensitive to HIC and the resistance to sulfide stress corrosion is good, under 90%σs stress loading not break.

World's First Successful Coiled Tubing Intervention to Stimulate Four Laterals in a Single Trip

2021 ◽  
Author(s):  
Khaled M. Matar ◽  
Abdullah B. Al-Mutairi ◽  
Nakul Khandelwal ◽  
Sapna Chawla ◽  
Mohammad Alkreebani ◽  
...  
Keyword(s):  
Real Time ◽  
Cost Savings ◽  
Successful Implementation ◽  
Chemical Systems ◽  
Drilling Rig ◽  
Coiled Tubing ◽  
Open Hole ◽  
Exact Position ◽  
The Many ◽  
And Control

Abstract Drilling a multilateral well is generally recommended for several reasons such as achieving higher productivity indices and improving recovery in tight, low-permeable zones. While the many benefits of multilateral wells are attractive, they also have drawbacks which make these wells challenging. A key challenge is how to effectively stimulate all the laterals after they have been drilled. This paper presents the application of a unique intervention technique in a multilateral well to stimulate several laterals in a single run. To increase reservoir contact area the operator drilled a multilateral well composed of 4 legs. This was carried out despite the absence of proven ways to stimulate each lateral individually. This intervention would also present the following challenges: Well displacement and stimulation would require multiple re-entries into each lateral, all conducted from a drilling rig. All the laterals were known to branch off from the low side of the bore, so individual lateral and main-bore selection would be complex. Extended reach laterals require accurate friction lockup modelling and mitigations. The unique solution presented in this paper includes the use of real-time Hybrid cable coiled tubing (RTHCT) technology. This incorporates a hybrid cable installed in the coiled tubing (CT) string and a modular sensing bottom-hole assembly (MSBHA). Electrically controlled indexing tool, inclination sensor, tool-face sensor, and hydraulic knuckle joint were used as part of the BHA to enable real-time diagnostics and dynamic controls from surface to successfully enter the lateral legs. The MSBHA enabled the orientation of the BHA electrically to any position required using software to determine and control the exact position of the BHA. This paper presents a solution to all the above-mentioned challenges. It discusses the successful implementation of the RTHCT to displace and stimulate all the 4 laterals in a single CT trip in less than seven days, pumping over 7,000 bbls of various chemical systems and covering an open-hole length of 11,176 ft. Unlike other technologies, the RTHCT technology confirmed entries into the laterals without the need to tag the bottom of the lateral, saving substantial time. Enabling re-entry in these 4 laterals represented a world record translating into major efficiency improvements and cost savings for the project. This intervention also represented the first time in Kuwait that more than 2 laterals have been accessed in a CT run.

An integrated operations team, to drill the Prelude big bore gas wells in Western Australia. Working together delivers solutions

2017 ◽  
Vol 57 (1) ◽  
pp. 110
Author(s):  
L. Bacarreza ◽  
C. Singam ◽  
M. Buchan ◽  
A. May ◽  
A. Leung ◽  
...  
Keyword(s):  
Western Australia ◽  
High Rate ◽  
High Angle ◽  
Gas Field ◽  
Batch Mode ◽  
Stick Slip ◽  
Field Development ◽  
Equipment Reliability ◽  
Working Together ◽  
Key Issues

The Prelude gas field – located in the Browse Basin, north-western Australia, 260 nautical miles from the port of Broome, WA – was selected for the implementation of a revolutionary technology for stranded gas reserves. The wells drilled and completed in this field are intended to feed the floating liquefied natural gas facility (Prelude FLNG) for the next 25 years, so integrity, robustness and equipment reliability were key issues in their construction. The field development plan consisted of seven high-rate, high-angle wells drilled in batch mode using a semi-submersible. It very quickly became clear that the lessons captured during the vertical exploration and appraisal phases were insufficient for high-angle directional development wells. While the offset information was important, it did not address the intra-reservoir challenges (i.e. fractures, loss zones), wellbore instability, string vibration, stick-slip, high torque and drag, or reduced operational mud weight window. This paper presents the measures implemented to mitigate those challenges. It also addresses the enablers that allowed the successful delivery of this project. Prelude was the first project in the Browse Basin to drill horizontal wells.

Optimization Applied to Buzios Flexible Riser Systems and Subsea Layout

2021 ◽  
Author(s):  
Vinicius Gasparetto ◽  
Thierry Hernalsteens ◽  
Joao Francisco Fleck Heck Britto ◽  
Joab Flavio Araujo Leao ◽  
Thiago Duarte Fonseca Dos Santos ◽  
...  
Keyword(s):  
Deep Water ◽  
Technology Use ◽  
Capital Expenditure ◽  
Lessons Learned ◽  
Internal Diameter ◽  
Flexible Riser ◽  
Flexible Pipe ◽  
Injection Wells ◽  
Gas Field ◽  
Field Development

Abstract Buzios is a super-giant ultra-deep-water pre-salt oil and gas field located in the Santos Basin off Brazil's Southeastern coast. There are four production systems already installed in the field. Designed to use flexible pipes to tie back the production and injection wells to the FPSOs (Floating Production Storage and Offloading), these systems have taken advantage from several lessons learned in the previous projects installed by Petrobras in Santos Basin pre-salt areas since 2010. This knowledge, combined with advances in flexible pipe technology, use of long-term contracts and early engagement with suppliers, made it possible to optimize the field development, minimizing the risks and reducing the capital expenditure (CAPEX) initially planned. This paper presents the first four Buzios subsea system developments, highlighting some of the technological achievements applied in the field, as the first wide application of 8" Internal Diameter (ID) flexible production pipes for ultra-deep water, leading to faster ramp-ups and higher production flowrates. It describes how the supply chain strategy provided flexibility to cover the remaining project uncertainties, and reports the optimizations carried out in flexible riser systems and subsea layouts. The flexible risers, usually installed in lazy wave configurations at such water depths, were optimized reducing the total buoyancy necessary. For water injection and service lines, the buoyancy modules were completely removed, and thus the lines were installed in a free-hanging configuration. Riser configuration optimizations promoted a drop of around 25% on total riser CAPEX and allowed the riser anchor position to be placed closer to the floating production unit, promoting opportunities for reducing the subsea tieback lengths. Standardization of pipe specifications and the riser configurations allowed the projects to exchange the lines, increasing flexibility and avoiding riser interference in a scenario with multiple suppliers. Furthermore, Buzios was the first ultra-deep-water project to install a flexible line, riser, and flowline, with fully Controlled Annulus Solution (CAS). This system, developed by TechnipFMC, allows pipe integrity management from the topside, which reduces subsea inspections. As an outcome of the technological improvements and the optimizations applied to the Buzios subsea system, a vast reduction in subsea CAPEX it was achieved, with a swift production ramp-up.

First Worldwide Slim Coiled Tubing Logging Tractor Deployment

2021 ◽  
Author(s):  
Laurie S. Duthie ◽  
Hussain A. Saiood ◽  
Abdulaziz A. Al-Anizi ◽  
Norman B. Moore ◽  
Carol Correia
Keyword(s):  
Real Time ◽  
Electrical Power ◽  
Quality Of Data ◽  
Coiled Tubing ◽  
Creative Solutions ◽  
Electrical Submersible Pumps ◽  
Open Hole ◽  
Frictional Forces ◽  
Pulling Force ◽  
Factory Testing

Abstract Successful reservoir surveillance and production monitoring is a key component for effectively managing any field production strategy. For production logging in openhole horizontal extended reach wells (ERWs), the challenges are formidable and extensive; logging these extreme lengths in a cased hole would be difficult enough, but are considerably exaggerated in the openhole condition. A coiled tubing (CT) logging run in open hole must also contend with increased frictional forces, high dogleg severity, a quicker onset of helical buckling and early lockup. The challenge to effectively log these ERWs is further complicated by constraints in the completion where electrical submersible pumps (ESPs) are installed including a 2.4" bypass section. Although hydraulically powered coiled tubing tractors already existed, a slim CT tractor with real-time logging capabilities was not available in the market. In partnership with a specialist CT tractor manufacturer, a slim logging CT tractor was designed and built to meet the exceptional demands to pull the CT to target depth. The tractor is 100% hydraulically powered, with no electrical power allowing for uninterrupted logging during tractoring. The tractor is powered by the differential pressure from the bore of the CT to the wellbore, and is operated by a pre-set pump rate from surface. Developed to improve the low coverage in open hole ERW logging jobs, the tractor underwent extensive factory testing before being deployed to the field. The tractor was rigged up on location with the production logging tool and ran in hole. Once the coil tubing locked up, the tractor was activated and pulled the coil to cover over 90% of the open hole section delivering a pulling force of up to 3,200 lb. Real-time production logging was conducted simultaneously with the tractor activated, flowing and shut-in passes were completed to successfully capture the zonal inflow profile. Real-time logging with the tractor is logistically efficient and allows instantaneous decision making to repeat passes for improved data quality. The new slim logging tractor is the world's slimmest most compact, and the first of its kind CT tractor that enables production logging operations in horizontal extended reach open hole wells. The ability to successfully log these extended reach wells cannot be understated, reservoir simulations and management decisions can only as good as the quality of data available. Some of the advantages of drilling extended reach wells such as increased reservoir contact, reduced footprint and less wells drilled will be lost if sufficient reservoir surveillance cannot be achieved. To maximize the benefits of ERWs, creative solutions and innovative designs must continually be developed to push the boundaries further.

Study on the Characteristics of Well Completion Technology in Deepwater Oil and Gas Field Development

2021 ◽  
Vol 3 (8) ◽  
pp. 70-72
Author(s):  
Jianbo Hu ◽  
◽  
Yifeng Di ◽  
Qisheng Tang ◽  
Ren Wen ◽  
...  
Keyword(s):  
Deep Water ◽  
Deep Sea ◽  
Oil And Gas ◽  
Gas Field ◽  
Marine Research ◽  
Field Development ◽  
Research Technology ◽  
Well Completion ◽  
Development Capacity ◽  
Exploration And Development

In recent years, China has made certain achievements in shallow sea petroleum geological exploration and development, but the exploration of deep water areas is still in the initial stage, and the water depth in the South China Sea is generally 500 to 2000 meters, which is a deep water operation area. Although China has made some progress in the field of deep-water development of petroleum technology research, but compared with the international advanced countries in marine science and technology, there is a large gap, in the international competition is at a disadvantage, marine research technology and equipment is relatively backward, deep-sea resources exploration and development capacity is insufficient, high-end technology to foreign dependence. In order to better develop China's deep-sea oil and gas resources, it is necessary to strengthen the development of drilling and completion technology in the oil industry drilling engineering. This paper briefly describes the research overview, technical difficulties, design principles and main contents of the completion technology in deepwater drilling and completion engineering. It is expected to have some significance for the development of deepwater oil and gas fields in China.

Challenging Catenary Coiled Tubing Thru Tubing Screen Deployment Operation Offshore Borneo

2021 ◽  
Author(s):  
Seng Wei Jong ◽  
Yee Tzen Yong ◽  
Yusri Azizan ◽  
Richard Hampson ◽  
Rudzaifi Adizamri Hj Abd Rani ◽  
...  
Keyword(s):  
Oil Wells ◽  
Well Control ◽  
Coiled Tubing ◽  
Open Hole ◽  
Catenary System ◽  
Offshore Oil ◽  
Gravel Pack ◽  
Emergency Measures

Abstract Production decline caused by sand ingress was observed on 2 offshore oil wells in Brunei waters. Both wells were completed with a sub-horizontal openhole gravel pack and were subsequently shut in as the produced sand would likely cause damage to the surface facilities. In an offshore environment with limited workspace, crane capacity and wells with low reservoir pressures, it was decided to intervene the wells using a catenary coiled tubing (CT) vessel. The intervention required was to clean out the sand build up in the wells and install thru-tubing (TT) sand screens along the entire gravel packed screen section. Nitrified clean out was necessary due to low reservoir pressures while using a specialized jetting nozzle to optimize turbulence and lift along the deviated section. In addition, a knockout pot was utilized to filter and accommodate the large quantity of sand returned. The long sections of screens required could not be accommodated inside the PCE stack resulting in the need for the operation to be conducted as an open hole deployment using nippleless plug and fluid weight as well control barrier. A portable modular crane was also installed to assist the deployment of long screen sections prior to RIH with CT. Further challenges that needed to be addressed were the emergency measures. As the operation was to be conducted using the catenary system, the requirement for an emergency disconnect between the vessel and platform during the long cleanout operations and open hole deployment needed to be considered as a necessary contingency. Additional shear seal BOPs, and emergency deployment bars were also prepared to ensure that the operation could be conducted safely and successfully.

Offshore Gas Field Development Strategy and Flow Assurance Prediction and Optimization in Harsh Environment

2018 ◽  
Author(s):  
Humoud Almohammad ◽  
Abdullah Al-Derbass ◽  
Abdulaziz Alsubaie ◽  
Mohammed Bumajdad ◽  
Abdulaziz Al-Khamis ◽  
...  
Keyword(s):  
Development Strategy ◽  
Harsh Environment ◽  
Flow Assurance ◽  
Gas Field ◽  
Field Development
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