15K Multistage Fracturing Completion System Addresses Operational Challenges, Improves Production Performance and Cost Savings in Openhole Environments

2021 ◽  
Author(s):  
Rasim Serdar Rodoplu ◽  
Adegbenga O. Sobowale ◽  
Jon E. Hanson ◽  
Beau R. Wright

Abstract Multistage fracturing (MSF) ball drop completion systems have been utilized around the globe for effectively treating formations completed as open hole and cemented. Multiple, high-rate hydraulic fracturing stages are pumped through these completions while gaining efficiency during pumping operations. A challenge within the industry was developing systems that are capable of higher pressures (greater than 10k psi) while still being able to be deployed in challenging openhole environments with minimum equipment and intervention requirements. This paper will discuss the planning, deployment and fracturing execution operations of an improved version of one of these systems. To be able to effectively utilize any MSF completion system; formation properties, deployment environment, lateral length, openhole size, liner size, and tubing movements during fracturing should be thoroughly analyzed and equally considered. To create a reliable system, another important consideration is how the system will be deployed; a long string to surface, or will it be deployed as part of a liner hanger system? In the case of the latter, it should be compatible with the liner hanger system by accommodating multiple balls to set and release the hanger system and actuate the openhole packers. In tight formation environments, where treating pressure differentials reaches as high as 15,000 psi during fracturing operations, openhole packers that are capable of holding these pressures in challenging openhole conditions are needed. Not only the packers but also the remaining completion system components need to be capable of withstanding, including burst, collapse, and ball-to-ball seat differential while simultaneously accommodating the pressure with cooling and ballooning induced tubing movement caused by these high pressure treatments. Improving such a robust design with innovative solutions, such as dissolvable frac balls that can handle 15,000 psi differential, optimizes the overall process. The completion design, deployment, and subsequent fracturing operations on a well showcases how effective consideration of components operates as a system can create a reliable MSF system. It also demonstrates how close collaboration between reservoir management, production engineering, completion experts, and vendor results in a coordination of efforts that eliminates operational hazards, thus ensuring smooth operations. The successful deployment of an openhole MSF completion system that can handle 15,000 psi with dissolving frac balls and eliminating openhole anchors helped pave the way to deal with tighter formations in an efficient and cost-effective manner. With the help of this new technology, the well planners were able to address operational challenges that would have otherwise required additional equipment or would have limited deployment capabilities. The engineering approach and design to develop this completion system and utilization in the right candidate confirmed the benefit of the novel completion for field development options.

2021 ◽  
Author(s):  
Rahmawan Rena ◽  
Ewan Robb ◽  
Ibnu Maulana ◽  
Aswin Batubara ◽  
Yulia Yulia ◽  
...  

Abstract This paper details the first implementation of a deep-set downhole hydraulic lubricator valve (DHLV) in Indonesia. This application was implemented in Jambaran field, onshore Central Java as part of Jambaran-Tiung Biru (JTB) national strategic project. Jambaran is a large carbonate gas field development located in proximity to densely populated areas. Since the field's reservoir contains significant concentrations of CO2 and H2S, it was important to design the completions to be able to perforate and test the wells safely without endangering the surrounding area. To produce as per reservoir management strategy, 800 ft of reservoir section drainage was required. Multiple completion designs were considered in the initial stages which included consideration of an open hole completions design, multiple wireline perforating runs and a cased hole live well single trip coiled tubing gun system. The rigless single trip coiled tubing gun deployment system was chosen due to safety and efficiency factors. With a deep set DHLV as the primary barrier in controlling the wells following perforating substantial daily rental cost savings can be realized during perforating operations. JTB field was developed by drilling 5 new well plus 1 re-entry well. The completions design was similar in all 6 wells. A 2 step completion design was utilized, to compensate for life of well tubing movement load, this consisted of a polished bore receptacle and production packer assembly in the lower completion. The 2nd stage of the completion consisted of 7" × 5-1/2" tubing with Tubing Retrievable Safety Valve (TRSV), DHLV, Permanent Downhole Gauge (PDHG) and production seal assembly. Strategically placing the PDHG below the DHLV enabled monitoring of bottom hole pressure during shut in without use of memory gauges validating the DHLV as primary barrier during gun retrieval. The production seal assembly was tied back into the lower polished bore receptacle that was previously set. The deep-set DHLV enabled the operator to (i) safely run long TCP gun assemblies up to 911 ft of gross gun length per well to perforate the whole well in 1 trip, (ii) POOH guns efficiently with one time bleed off (iii) efficiently initiate the pressure build up phase by shutting in the well against the DHLV as opposed to a surface valve prior to flowing the well and (iv) gun assemblies retrieved without the need to kill the well. After completing and well testing all 6 wells, the benefits of implementing the deep-set DHLV was immediately realized. By perforating underbalanced, omitting the well kill process and immediately proceeding with pressure build up by closing the DHLV resulted in operator savings of approximately 1.5 million USD over the entire rigless completion campaign.


2021 ◽  
Author(s):  
Abdelhak Ladmia ◽  
Dr. Younes bin Darak Al Blooshi ◽  
Abdullah Alobedli ◽  
Dragoljub Zivanov ◽  
Myrat Kuliyev ◽  
...  

Abstract The expected profiles of the water produced from the mature ADNOC fields in the coming years imply an important increase and the OPEX of the produced and injected water will increase considerably. This requires in-situ water separation and reinjection. The objective of in-situ fluid separation is to reduce the cost of handling produced water and to extend the well natural flow performance resulting in increased and accelerated production. The current practice of handling produced water is inexpensive in the short term, but it can affect the operating cost and the recovery in the long term as the expected water cut for the next 10-15 years is forecasted to incease significantly. A new water management tool called downhole separation technology was developed. It separates oil and & gas from associated water inside the wellbore to be reinjected back into the disposal wells. The Downhole Oil Water Separation (DHOWS) Technology is one of the key development strategies that can reduce considerable amounts of produced water, improve hydrocarbon recovery, and minimize field development cost by eliminating surface water treatment and handling costs. The main benefits of DHOWS include acceleration of oil offtake, reduction of production cost, lessening produced water volumes, and improved utilization of surface facilities. In effect, DHOWS technologies require specific design criteria to meet the objectives of the well. Therefore, multi--discipline input data are needed to install an effective DHOWS with a robust design that economically outperforms and boosts oil and/or gas productions. This paper describes the fundamental criteria and workflow for selecting the most suitable DHOWS design for new and sidetracked wells to deliver ADNOC production mandates in a cost-effective manner while meeting completion requirements and adhering to reservoir management guidelines.


2003 ◽  
Vol 43 (1) ◽  
pp. 401
Author(s):  
R. Seggie ◽  
F. Jamal ◽  
A. Jones ◽  
M. Lennane ◽  
G. McFadzean ◽  
...  

The Legendre North and South Oil Fields (together referred to as the field) have been producing since May 2001 from high rate horizontal wells and had produced 18 MMBBL by end 2002. This represents about 45% of the proven and probable reserves for the field.Many pre-drill uncertainties remain. The exploration and development wells are located primarily along the crest of the structure, leaving significant gross rock volume uncertainty on the flanks of the field. Qualitative use of amplitudes provides some insight into the Legendre North Field but not the Legendre South Field where the imaging is poor. The development wells were drilled horizontally and did not intersect any fluid contacts.Early field life has brought some surprises, despite a rigorous assessment of uncertainty during the field development planning process. Higher than expected gas-oil ratios suggested a saturated oil with small primary gas caps, rather than the predicted under-saturated oil. Due to the larger than expected gas volumes, the gas reinjection system proved to have inadequate redundancy resulting in constrained production from the field. The pre-drill geological model has required significant changes to reflect the drilling and production results to date. The intra-field shales needed to be areally much smaller than predicted to explain well intersections and production performance. This is consistent with outcrop analogues.Surprises are common when an oil field is first developed and often continue to arise during secondary development phases. Learnings, in the context of subsurface uncertainty, from other oil fields in the greater North West Shelf are compared briefly to highlight the importance of managing uncertainty during field development planning. It is important to have design flexibility to enable facility adjustments to be made easily, early in field life.


Author(s):  
Alex Dvorkin ◽  
Larry G. Kemball ◽  
Dean B. Mah ◽  
Glen E. Perry

The increasing size and complexity of natural gas transmission and distribution systems in North America are leading to higher dependence on automated, remote communication and monitoring of meter station, compression, and pipeline facilities. Along with implementing new technology comes the need to maximise operating cost efficiencies while continuing to deliver reliable transportation service. Managing alarm conditions at over 1100 receipt and delivery meter stations in an efficient and effective manner has become increasingly important for NOVA Gas Transmission Ltd. (NGTL) to satisfy customer requirements for finalising individual gas accounts on a daily basis. As a result, NGTL has developed a “Meter Station Alarm Management Plan”. This paper describes the process developed and implemented by NGTL in categorising and prioritising measurement alarms and providing the right response, along with the benefits to be achieved.


2021 ◽  
Author(s):  
M.. Rylance ◽  
Y.. Tuzov ◽  
V.. Sherishorin

Abstract A major development with multiple rigs delivering extensive multi-laterals encountered a pervasive mud-window issue within the reservoir. The resulting severe mud losses, extensive NPT and formation-damage was also deteriorating with time due to depletion. Conventional approaches to stem losses had failed and adoption of an energized mud-system with acceptable Effective Circulating Density (ECD) was not considered cost effective, pragmatic nor safe. Instead a novel application using Hollow-Glass-Spheres (HGS) was trialled, that demonstrated an effective and highly successful outcome. With 10 rigs drilling 60-70 wells per-year, each with 5,500 to 6,750m in the reservoir, quick resolution of the issue was required. For these reasons the Team at bp Russia looked carefully at alternatives that might fit the mud-window, but that offered a realistic approach for the environment and conditions in Eastern Siberia. The Team identified HGS as an approach to lighten the mud, often used for cementing ECD, application for drilling has been limited. For this approach we required an option with broad capabilities that could be scaled-up and exported to other development areas where such issues existed. This paper will report on the planning, delivery, and execution of a pilot on the Sb. field at TYNGD, in Eastern Siberia. Initially deployed on three wells, including multi-laterals, the paper will walk through the engineering considerations, during the planning and execution phases. Reporting comprehensively on the data gathered and the many lessons learned during the incremental and stepwise deployment. Data will be provided that demonstrated loss-free drilling was achieved where this had not occurred before, with a dramatic reduction in NPT, FLA needs and costs. The paper will also report on the post drilling productivity and comparison with offset wells drilled with conventional mud systems and suffering severe losses. The results of this pilot have beaten all expectations, there have been many insights and the Team are now looking to set a timetable to scale-up across the NOJV. Much has been learned, waste HGS material has been demonstrated to be an effective FLA pill in other sections of the well and centralisation of mud process may offer additional cost savings and improvements. Further efficiencies are expected to be achieved and potential across the Company portfolio could be a major game changer. HGS for cementing is well documented, application for drilling fluids has been less reported and almost exclusively applied to one-off sections/wells. The TYNGD application is novel as this is a major new development with 10 drilling rigs. Application is on multi-laterals and prior offset wells are available for direct comparison. The results of the approach demonstrate a new way of performing well construction in an effective manner for major Field Developments where losses are prevalent.


2008 ◽  
Vol 139 (2_suppl) ◽  
pp. P164-P165
Author(s):  
Paul E Lomeo ◽  
Judith Finneman

Objectives Balloon sinuplasty is a new procedure that is gaining popularity in the United States. However, with all new technology, there is an increase in cost. Balloon sinuplasty increases the overhead for the facility where it is being performed and does not affect reimbursement. To decrease the cost of new technology, the physician, facility, and the company must all think of creative methods to acheive this goal. Methods In our institution, we had 60 patients that had balloon sinuplasties performed, with all of them involving both maxilary and frontal sinus. Re-useable olive-tip cannula was used instead of the company's recommended disposable guide catheter for the frontal and maxillary sinuses. In using the olive-tip as a guide catheter, the guide wire and balloon catheter are easily directed to the opening of both the maxillary and frontal sinus. Results The outcome from all 60 patients was successful, with none returning for revision. In using the olive-tip cannula instead of the disposable catheter guide for the maxillary and frontal sinuses, there was a savings of $37,500 for the institution. Conclusions The use of an olive-tip cannula from the basic FESS set decreases the cost of performing balloon sinuplasty. This suction-tip can replace the catheter guide without compromising the surgical procedure and is easy to use by the experienced sinus surgeon. There was a cost savings of $625 per procedure when using an olive-tip cannula instead of the company's recommended catheter guide.


2008 ◽  
Vol 3 (2) ◽  
pp. 65-78 ◽  
Author(s):  
Margaret L. Brandeau, PhD ◽  
Gregory S. Zaric, PhD ◽  
Johannes Freiesleben, PhD ◽  
Frances L. Edwards, PhD ◽  
Dena M. Bravata, MD, MS

Objective: To identify communication needs and evaluate the effectiveness of alternative communication strategies for bioterrorism responses.Methods: We provide a framework for evaluating communication needs during a bioterrorism response. Then, using a simulation model of a hypothetical response to anthrax bioterrorism in a large metropolitan area, we evaluate the costs and benefits of alternative strategies for communication during a response.Results: Expected mortality increases significantly with increases in the time for attack detection and announcement; decreases in the rate at which exposed individuals seek and receive prophylaxis; increases in the number of unexposed people seeking prophylaxis; and increases in workload imbalances at dispensing centers. Thus, the timeliness, accuracy, and precision of communications about the mechanisms of exposure and instructions for obtaining prophylaxis and treatment are critical. Investment in strategies that improve adherence to prophylaxis is likely to be highly cost effective, even if the improvement in adherence is modest, and even if such strategies reduce the prophylaxis dispensing rate.Conclusions: Communication during the response to a bioterror attack must involve the right information delivered at the appropriate time in an effective manner from trusted sources. Because the response system for bioterror communication is only fully operationalized once an attack has occurred, tabletop planning and simulation exercises, and other up-front investments in the design of an effective communication strategy, are critical for effective response planning.


2015 ◽  
Vol 47 (5) ◽  
pp. 257-264 ◽  
Author(s):  
Rameshwar Dubey ◽  
Angappa Gunasekaran

Purpose – The purpose of this paper is to build a supply chain talent framework and test it empirically. Design/methodology/approach – The present study adopts extant literature to understand current state of supply chain talent literature and used knowledge and skill constructs and their items from comprehensive literature review to develop an instrument to gather data. The data are further checked for assumptions and further examines the framework using confirmatory factor analysis. Findings – The findings support previous studies and establishes that knowledge-skill framework is scientifically a strong framework which can help to build current supply chain competencies among future supply chain managers. Research limitations/implications – This study considers only a limited number of variables that define the supply chain talent. The framework can be further developed and extended to different industries and countries. Practical implications – The study identifies knowledge-skill framework which can help to develop a training module for current or aspiring supply chain managers. It also can provide significant input to design university supply chain management program to meet future supply chain manager’s requirements. Social implications – Include providing the right education and training in support of supply chain operations and in turn serving the community with products and services on time and that too in a most cost effective manner. Originality/value – This paper develops a new framework for supply chain talent development. This framework has been empirically tested, and major findings and future research directions are highlighted.


2000 ◽  
Author(s):  
John L. Steele ◽  
Evaristo J. Bonano

Abstract Organizations, both in the private and public sector, need to avoid to the extent practicable, workplace hazards and minimize the associated risks in order to comply with regulations. However, they have also recognized that this is a sound business practice that could result in significant cost savings by avoiding fines and penalties due to non-compliance and enhanced productivity. Consequently, many organizations have instituted safe work practices into their operations and those practices have become a major criterion in evaluating managers’ performance. This new philosophy is now commonly referred to as “Integrated Safety Management.” Per the direction of the Secretary of Energy, all U. S. Department of Energy (“DOE”) facilities across the country have been instructed to implement an Integrated Safety Management System. Different DOE facilities have taken various approaches to the implementation of the system. This paper describes the approach instituted at Sandia National Laboratories and a tool that was developed from lessons learned during that effort. The tool is the cornerstone for implementing an Integrated Safety Management System in a time and cost-effective manner. The tool is now commercially available and can be readily rendered applicable to any type of systematic assessment process.


1991 ◽  
Vol 7 (04) ◽  
pp. 248-257
Author(s):  
Harold Ingram ◽  
Felicia K. Dudeck

Photogrammetric technology captures dimensional data on systems' existing configurations. Photogrammetry is useful for determining the dimensional attributes of a system whose configuration has been modified and/or not recorded or updated. Knowing before execution of work begins the as-built structural conditions of systems on which work will be performed increases the shipyard's ability to plan a job efficiently, allowing the job to be completed in a timely cost-effective manner. This can assure the elimination of millions of dollars' worth of rework and trial-and-error fit-ups, and can provide enhanced product quality. This paper presents several case studies in which naval shipyards have used photogrammetry prior to execution of work in order to effectively plan and accomplish the work more efficiently. Successes realized through the use of photogrammetric technology can be shared among all of the naval shipyards with great cost savings potential to the Navy.


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