scholarly journals The Effect of Heat Treatment on Microstructure, Microhardness and Pitting Corrosion of Ti6Al4V Produced by Electron Beam Melting Additive Manufacturing Process

Author(s):  
Mingzhen Xiu ◽  
Yong Teck Tan ◽  
Srinivasan Raghavan ◽  
Min Hao Goh ◽  
Mui Ling Sharon Nai

Abstract There has been limited studies on corrosion behaviour of post-processed Electron Beam Melted (EBM) Ti6Al4V, given that the factors affecting corrosion resistance of AM Ti6Al4V remain unclear. This paper proposes using heat treatment method to improve the pitting corrosion resistance of EBM Ti6Al4V. Different treatment profiles alter the microstructure of EBM Ti6Al4V. A clear trend is observed between microhardness and α lath width. As-printed EBM Ti6Al4V exhibits an inferior pitting potential, while heat treatment provided a significant improvement in the corrosion resistance. This study finds that the β phase fraction is a better indicator than the α lath width for pitting corrosion resistance. Solution air-cooled & ageing heat treated EBM Ti6Al4V exhibits good mechanical and corrosion properties, and even performs better than commercial cast Ti6Al4V.

2013 ◽  
Vol 456 ◽  
pp. 392-398
Author(s):  
Ze Fen Liang ◽  
Min Zheng

In the present paper the influence of the addition of MoSi2particles on the microstructure and pitting corrosion behaviour of laser cladding Co based alloy coatings deposited on 304 stainless steel substrate has been reported. The coating microstructure was investigated by SEM, OM, XRD and EPMA etc.. And the pitting corrosion resistance of coating was evaluated in the 3.5% NaCl solution. The results showed that: (1) The microstructure is fined by increasing MoSi2percentage. And the coating microstructure evolved from dendrites and interdendritic eutectics to various faceted dendrites with the bamboo leaf, flower, or butterfly morphology, when the MoSi2content is from 0~20% to 30~40%; (2) the (Epit-Eprot) of Co based alloy/MoSi2composite coating was lower than that of Co based alloy, and which presented higher self-repairing capability. The pitting potential Epitof Co +(0~20wt.%) MoSi2cladding coatings is higher than that of stainless steel, the pitting corrosion resistance is enhanced; When more MoSi2(30wt.%) was added, the pitting corrosion resistance decreases due to microstructure inhomogeneity and exiting of inclusion.


2021 ◽  
Vol 225 ◽  
pp. 01003
Author(s):  
Aleksandr Fedorov ◽  
Andrey Zhitenev ◽  
Darya Strekalovskaya

The effect of the quenching temperature on the pitting corrosion resistance of lean duplex stainless steel (DSS) were examined. Using thermodynamic modeling of phase formation processes in steel during solidification and subsequent cooling was shown that the equal amount of austenite and ferrite is achieved at 1210°С for examined composition. Experimental steel samples were quenched from 1100 and 1200°С. It was found that as the temperature rises, the pitting potential increases significantly due to the achievement of a favorable phase ratio. The results of this experimental study made it possible to develop a heat treatment that provides high corrosion properties of lean DSS.


2013 ◽  
Vol 66 (2) ◽  
pp. 173-178 ◽  
Author(s):  
Thiago J. Mesquita ◽  
Eric Chauveau ◽  
Marc Mantel ◽  
Nicole Kinsman ◽  
Ricardo P. Nogueira

Corrosion of reinforcement steels, induced by chloride ions penetrating into the concrete, is the main cause of early damage, loss of serviceability and safety of reinforced concrete structures, which can be even more severe in the presence of concomitant concrete carbonation. In order to prevent reinforcement steel corrosion in highly aggressive alkaline environments, the use of stainless steels is becoming increasingly popular in coastal and marine constructions. Although widely used as an increasing corrosion resistance element in acidic environments, the influence of Mo addition on pitting corrosion resistance of stainless steels is not very clear in these conditions. Understanding Mo mechanism on corrosion resistance in alkaline media is hence of major importance, particularly for new lean grades with low Nickel and Molybdenum contents which presents a good balance between the properties required in these applications and the final cost of the material. In this work we will show the effect of Mo addition on pitting corrosion properties of austenitic, ferritic and duplex SS. A comparison between Mo content steels (alloys: 1.4404, 1.4113 and 1.4462) and very low molybdenum contents steels (alloys: 1.4301, 1.4016 and 1.4362) is done considering their pitting corrosion resistance (pitting potential Epit) in different corrosion conditions. The results are discussed with respect to the influence of Mo addition on pitting behaviors for the different stainless steel rebar families in several aggressive media mainly in synthetic, chlorinated and carbonated solution reproducing the real concrete pore environments (pH10 solution with carbonates and chlorides ions).


2010 ◽  
Vol 658 ◽  
pp. 380-383 ◽  
Author(s):  
Ying Han ◽  
De Ning Zou ◽  
Wei Zhang ◽  
Jun Hui Yu ◽  
Yuan Yuan Qiao

Specimens of 2507 super-duplex stainless steel aging at 850°C for 5 min, 15 min and 60 min were investigated to evaluate the pitting corrosion resistance in 3.5% NaCl solution at 30°C and 50°C. The results are correlated with the microstructures obtained with different aging time. The precipitation of σ phase remarkably decreases the pitting corrosion resistance of the steel and the specimen aged for 60 min presents the lowest pitting potential at both 30°C and 50°C. With increasing the ambient temperature from 30°C to 50°C, the pitting potential exhibits a reduction tendency, while this tendency is less obviously in enhancing the ambient temperature than in extending the isothermal aging duration from 5 to 60 min. SEM analysis shows that the surrounding regions of σ phase are the preferable sites for the formation of corrosion pits which grew up subsequently. This may be attributed to the lower content of corrosion resistance elements in these regions formatted with σ phase precipitation.


CORROSION ◽  
10.5006/3813 ◽  
2021 ◽  
Author(s):  
Donovan Verkens ◽  
Reynier Revilla ◽  
Mert Günyüz ◽  
Cemil Işıksaçan ◽  
Herman Terryn ◽  
...  

The AA3003 alloy is widely used as fin material in heat exchangers. The life time of these heat exchangers is mostly determined by their corrosion properties. Twin roll casting (TRC) of AA3003 material is known to often result in the formation of a macrosegregation area of alloying elements towards the centre plane of the casted strip (centre line segregation = CLS). Considering the potential exposure of cross-sectional areas of TRC material in the heat exchanger fin application, and the relatively high corrosion susceptibility of the CLS, the study of this region is of key importance to understand the microstructural effects on the resulting corrosion mechanisms and kinetics for these materials. Typically the alloys are homogenized to bring the microstructures closer to an equilibrium state, but the impact of this heat treatment on the corrosion properties is insufficiently studied. Therefore, this study investigates the effect of different homogenization procedures on the corrosion properties of the CLS and the interaction of the intermetallic particles with the surrounding aluminium matrix. This work shows that the pitting corrosion resistance is greatly dependent on the homogenization temperature, with better corrosion resistance obtained with higher temperature, especially near the CLS. This difference in corrosion behaviour is completely attributed to a difference in microstructure and not to an oxide layer effect. Furthermore, it is observed that not only temperature will have a large influence on the corrosion resistance, but duration of the heat treatment as well.


Crystals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 294
Author(s):  
Shuang Liu ◽  
Chaohua Yue ◽  
Xi Chen ◽  
Qiuhua Zhu ◽  
Yiyou Tu

The pitting corrosion resistance of S32750 super duplex stainless steel, annealing treated at temperatures of 950–1200 °C for 20–60 min, was investigated using potentiodynamic polarization tests. The results show that the volume fractions of ferrite in the S32750 duplex stainless steel increased from 48.9% to 68.4% as annealing temperatures increased from 950 to 1200 °C. The pitting potential of the sample increased first and then decreased from an annealing temperature of 950 to 1050 °C, and the highest pitting potential was observed after annealing at 1050 °C for 35 min. The pitting corrosion resistance of S32750 stainless steel is due to the combination of pitting resistance equivalent number (PREN) value, phase fraction and grain boundary area fraction, and the imbalance of corrosion potential.


2016 ◽  
Vol 81 (2) ◽  
pp. 55-61 ◽  
Author(s):  
M. Ilieva ◽  
R. Radev

Purpose: The present study compares the corrosion behaviour of overaged AA 7075 before and after equal channel angular pressing ECAP in two media, containing chlorides, in order to answer the question how grain refinement of aluminium alloys influences their corrosion properties.Design/methodology/approach: The effect of equal channel angular pressing ECAP on corrosion behaviour of aluminium alloy AA 7075 was studied in two water solutions, containing chloride ions: 1) 0.01 M Na2SO4 with addition of 0.01%Cl-, and 2) 3g/l H2O2 and 57g/l NaCl. The changes in electrochemical characteristics, provoked by grain size refinement after equal channel angular pressing ECAP, were found using potentiodynamic polarisation. Steady state potential, corrosion potential, corrosion current density; breakdown (pitting) potential of overaged and deformed by equal channel angular pressing ECAP aluminium alloy AA 7075 were measured.Findings: In the environment with lower chloride concentration equal channel angular pressing ECAP process led to increase in pitting corrosion resistance and in the medium with higher chloride concentration - to decrease in pitting corrosion resistance. That way grain refinement does not demonstrate a uni-directional influence on corrosion resistance of AA 70775.Research limitations/implications: The results suggest the possibility for development of materials having the same chemical composition but with different corrosion resistance to different environments.Originality/value: The paper presents the corrosion behaviour of ultrafine-grained aluminium alloy AA 7075 and the influence of the chloride ions concentration in the corrosion medium on this behaviour.


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