scholarly journals The Simulation of the Preparation of the Ingot With Liquid Core

2021 ◽  
Author(s):  
yongqiang wu ◽  
Zhi-ren Sun ◽  
Kaikun Wang
Keyword(s):  
Finite Element ◽  
High Temperature ◽  
Liquid Phase ◽  
Solid Phase ◽  
Liquid Core ◽  
Phase Region ◽  
Simulation Results ◽  
Solid Liquid ◽  
Deform 3D ◽  
Ultra High Temperature

Abstract During the preparation of the ingot with liquid core in the early stage, the finite element models of the solidification and the ultra-high temperature demoulding were established in DEFORM-3D. The thermophysical properties of ASSAB 718 with the variations of C, Mn and Cr were calculated in JMatPro®. The material database was imported into DEFORM-3D. Through the analysis of the finite element simulation results, we obtained the influence of three main elements C, Mn and Cr contents on the size of the solid-phase region, the liquid-phase region and the solid-liquid two-phase region in the ingot. We optimized the composition of the material to get a wide solid-liquid phase range. The high carbon, the medium manganese and the high chromium contents were beneficial to form the liquid core. Based on the method of the solidification time, the algorithm was programmed by the python language. We analyzed the influence of the three elements C, Mn, and Cr on the concentration distribution based on the temperature field data, which were obtained by DEFORM-2D after the solidification and the ultra-high temperature demoulding. According to the simulation results, we found that the region prone to negative segregation.

Application of High Temperature Quantitative X-Ray Powder Diffraction on Determination of Ternary System

2011 ◽  
Vol 689 ◽  
pp. 355-360
Author(s):  
Qiu Guo Xiao ◽  
Gang Cheng Ding ◽  
Tang Zhong Long ◽  
Shao Hua Shen
Keyword(s):  
High Temperature ◽  
Isothermal Section ◽  
Liquid Phase ◽  
Ternary System ◽  
Solid Phase ◽  
Phase Region ◽  
Phase Point ◽  
X Ray ◽  
Three Phase

This paper has put forward a high-temperature quantitative X-ray powder diffraction analysis method for the determination of an isothermal section of a ternary system in comparison with a conventional method. In a three-phase region of the isothermal section at 1150 °C of Cu2O(CuO)-Al2O3-SiO2 pseudo-ternary system, the compositions of the solid phase points of three system points are determined according to the quantitative analysis of the crystalline phases in the samples carried out by Rietveld method. Then the liquid phase point of the three-phase region is determined according to the crosspoints of the tie lines of every pair of system point and solid phase point. The precisions of the analytical results have reached to be 0.1 ~ 5.0 %. By comparison, a good result is obtained for the determination of the liquid phase point of the three-phase region in the isothermal section at 1150 °C when the analytical results of high-temperature RQA analysis are used in determination of the isothermal section of the pseudo-ternary system.

Failure Analysis of Engine Valves and its Performance Evaluation under Various Titanium Based Composite Coatings Using FE Analysis

2021 ◽  
Vol 903 ◽  
pp. 79-89
Author(s):  
R. Sundara Rao ◽  
K. Hemachandra Reddy ◽  
Ch.R. Vikram Kumar
Keyword(s):  
Finite Element ◽  
High Temperature ◽  
Combustion Engine ◽  
Mechanical Load ◽  
Composite Coatings ◽  
Surface Hardness ◽  
Engine Operation ◽  
Engine Valve ◽  
Simulation Results ◽  
Two Wheeler

In an internal combustion engine poppet valve is the crucial component which often opens and closes, thereby regulating gas flow in an engine cylinder. During engine operation, the valve is exposed to high temperature gases (thermal load) along with spring and cam loads (mechanical load). Due to high temperatures and fatigue loads, the valves are subjected to metallurgical changes and leads to failure. In order to resist these extreme conditions of high temperature and mechanical loads, the engine valve should possess special properties such as high surface hardness, a good amount of thermal conductivity, and fatigue strength. In this work, the reasons for the failure of two wheeler engine valve were evaluated and found that failure takes place due to change in the chemical composition mainly due to thermal diffusion at the interfaces. Thermal barrier coatings on the valve surface arrest the temperature load and increase its life. In this work, the performance of various titanium based composite coatings, i.e., TiN, TiC, TiC-Al2O3, TiCN, TiAlN, TiN- Al2O3, DLC, and uncoated valves of two wheeler engine was simulated using Finite Element Analysis. The simulation results indicated that coated valves have less thermal and fatigue loading and have more life than the uncoated valve. The Finite element simulation results of both coated and uncoated valves are presented and analyzed in this paper.

scholarly journals Stress analysis in solid-liquid parts of solidifying castings

2019 ◽  
Vol 254 ◽  
pp. 02019
Author(s):  
Elżbieta Gawrońska ◽  
Robert Dyja ◽  
Norbert Sczygiol
Keyword(s):  
Finite Element ◽  
Liquid Phase ◽  
Stress Analysis ◽  
Plastic State ◽  
The Finite Element Method ◽  
Element Mesh ◽  
Friction Forces ◽  
Liquid Phases ◽  
Solid Liquid ◽  
Macroscopic Parameters

In the paper, we present results of stress analysis in domains which are a mixture of solid and liquid phases. Such mixtures occur in solidifying castings and are a result of forming a structure with solid skeleton and filling of a liquid phase. In this structure, stress occurs due to the appearance of temperature gradients, different values of material properties for the solid and liquid phase, and the appearance of friction forces between the solidified part of the casting and the mold on a macroscopic scale. This can lead to casting defects, such as hot cracking. The results are obtained with the use of a authors computer program based on the Finite Element Method. The stress analysis takes into account the elastic-plastic state of considered computational area. The presented results are focused on the microscopic scale, for which a finite element mesh is created which imitates the growing grains of the metal alloy in the casting, on the basis of macroscopic parameters.

Studying on High Temperature Thermoplastic of High Carbon Steel

2014 ◽  
Vol 809-810 ◽  
pp. 384-389
Author(s):  
Lang He ◽  
Yu Tang
Keyword(s):  
Electron Microscope ◽  
High Temperature ◽  
Melting Point ◽  
Liquid Phase ◽  
Energy Dispersive Spectrometer ◽  
High Carbon Steel ◽  
Optical Microscope ◽  
High Carbon ◽  
Solid Liquid ◽  
Scanning Electron

High temperature thermoplastic of 50Mn2V casting slab was tested by Gleeble-1500 thermal simulator machine. The morphology, microstructure and composition of fracture surfacewere observed and analyzed by optical microscope (OM), scanning electron microscope (SEM) and energy dispersive spectrometer (EDS).The results show that, there are two brittle temperature zones of 50Mn2V casting slab at the temperature of 600~950°C and 1300~1465°C, respectively, The section shrinkaging rate is less than 60%. The fracture mode changes from mixed one dominated by intergranular to toughness transgranular one with the increase of temperature at the range of 600~1250°C. However, the fracture is along with the solid-liquid phase at the range of 1300°C~ melting point.

Mesoscopic Models of Liquid/Solid Phase Transitions

1998 ◽  
Vol 09 (08) ◽  
pp. 1405-1415 ◽  
Author(s):  
G. de Fabritiis ◽  
A. Mancini ◽  
D. Mansutti ◽  
S. Succi
Keyword(s):  
Phase Transitions ◽  
Liquid Phase ◽  
Mushy Zone ◽  
Lattice Boltzmann ◽  
Solid Phase ◽  
Chaotic Motions ◽  
Computational Costs ◽  
Mesoscopic Models ◽  
Lattice Boltzmann Models ◽  
Solid Liquid

A generalization of mesoscopic Lattice-Boltzmann models aimed at describing flows with solid/liquid phase transitions is presented. It exhibits lower computational costs with respect to the numerical schemes resulting from differential models. Moreover it is suitable to describe chaotic motions in the mushy zone.

scholarly journals Solid-liquid phase equilibria of (H2O-Mn(H2PO2)2-MnCl2-NaCl), (H2O-Mn(H2PO2)2-MnCl2) and (H2O-NaCl- MnCl2) systems at 323.15 K

2020 ◽  
pp. 59-59
Author(s):  
Vedat Adiguzel ◽  
Wei Liu ◽  
Asadullah Memon ◽  
Hongtao Zhou ◽  
Imran Akbar ◽  
...  
Keyword(s):  
Liquid Phase ◽  
Phase Equilibria ◽  
Quaternary System ◽  
Invariant Point ◽  
Solid Phase ◽  
Ternary Systems ◽  
Invariant Curves ◽  
Saturation Method ◽  
Solid Liquid ◽  
Liquid And Solid Phases

The solid-liquid phase equilibria (SLE) and densities of H2O-NaCl- -MnCl2-Mn(H2PO2)2 quaternary system, H2O-NaCl-MnCl2 and H2O-MnCl2- -Mn(H2PO2)2 ternary systems were investigated at 323.15 K by the isothermal solution saturation method. The analyses of the liquid and solid phases were used to determine the composition of the solid phase using the Schreinemakers graphic method. The ternary systems contain one invariant point, two invariant curves and two crystallization regions. In the quaternary system, there is one invariant point, three invariant curves, and three crystallization areas corresponding to NaCl, MnCl2 4H2O, and Mn(H2PO2)2H2O. The crystallization area of Mn(H2PO2)2 H2O, being the largest in comparison with those of other salts, occupied 80.75 % of the total crystallization area.

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