scholarly journals Modeling and Analysis of Unbalanced Magnetic Pull in Synchronous Motorized Spindle Considering Magneto-thermal Coupling

2021 ◽  
Author(s):  
wei feng ◽  
Kun Zhang ◽  
Zongyao Liu ◽  
Baoguo Liu ◽  
Huijuan Zhang ◽  
...  
Keyword(s):  
Finite Element ◽  
Calculation Model ◽  
Effect Of Temperature ◽  
Thermal Coupling ◽  
Motorized Spindle ◽  
Element Analysis ◽  
Modeling And Analysis ◽  
Unbalanced Magnetic Pull ◽  
Electromagnetic Model ◽  
Analysis Models

Abstract The unbalanced magnetic pull (UMP) is one of the main vibration sources of the motorized spindle. A calculation model of UMP in a synchronous motorized spindle considering the magneto-thermal coupling is proposed in this paper. The finite element analysis models of the electromagnetic field and the temperature field of a motorized spindle are first established. Then a two-way coupling analysis method considering the effect of temperature variations on electromagnetic material properties of the motor is proposed. An experiment is conducted to verify the efficiency of this method. The thermal deformations of the spindle are calculated and used to analyze the air-gap variations between rotor and stator of the built-in motor. The 3D finite element electromagnetic model is adopted to calculate the UMP in the motorized spindle. The analysis results show that the eccentricity caused by thermal deformation can generate large UMP in the motorized spindle.

A Meta-Object Based Approach to Finite Element Modeling

2001 ◽  
Author(s):  
Santosh Shanbhag ◽  
Ian R. Grosse ◽  
Jack C. Wileden ◽  
Alan Kaplan
Keyword(s):  
Finite Element ◽  
Finite Element Modeling ◽  
Production Model ◽  
Engineering Analysis ◽  
Demand Model ◽  
Element Analysis ◽  
Modeling And Analysis ◽  
Element Modeling ◽  
Molded Part ◽  
Analysis Models

Abstract With the integration of CAD and FEA software packages, design engineers who are not skilled in finite element analysis are performing finite element modeling and analysis. Furthermore, in the analysis of a system, engineers often make numerous modeling simplifications and analysis assumptions depending on the trade-off between cost, accuracy, precision or other engineering analysis objectives. Thus, reusability or interoperability of engineering analysis models is difficult and often impractical due to the wealth of knowledge involved in the creation of such models and the lack of formal methods to codify and explicitly represent this critical modeling knowledge. Most institutions and organizations have started documenting these simplifications and assumptions, making them understandable for the other engineers within the organization. However, this does not allow a seamless exchange of data or interoperability with other analysis models of similar or dissimilar nature. This plays a very important role in today’s market, which is moving away from the traditional make-to-stock production model to a build-to-demand model. We address these issues in this paper by adopting and extending the computer science concept of meta-object, and applying it in novel ways to the domain of FEA and the representation of finite element modeling knowledge. We present a taxonomy for engineering models that aids in the definition of the various object analysis classes. A simple beam analysis example, followed by a more realistic injection-molded part example. The latter example involves injection-mold filling simulation, thermal cooling, and part ejection analyses which are subclasses for a generic manufacturing analysis meta-object class. Prototype implementations of automated support for this meta-object approach to finite element modeling is in progress.

The Study of ANSYS-Based Finite Element Calculation Model for Push-Back Rack

2013 ◽  
Vol 712-715 ◽  
pp. 1111-1115
Author(s):  
Bei Li ◽  
Zhuan Wang ◽  
Yi Li Wang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Calculation Model ◽  
Finite Element Calculation ◽  
Element Calculation ◽  
Element Analysis ◽  
Modeling And Analysis ◽  
The Finite Element Analysis ◽  
Load Characteristics ◽  
Calculating Model

A kind of calculating model was proposed according to the structure and load characteristics of push-back rack. On the basis of study on modeling and analysis technology using ANSYS, the finite element analysis of push-back rack was realized, which can provide reference to the design and calculation of push-back rack.

The Finite Element Analysis of the Large-Scale Converter Transformer Valve Side of the Electric Field

2013 ◽  
Vol 325-326 ◽  
pp. 476-479 ◽  
Author(s):  
Lin Suo Zeng ◽  
Zhe Wu
Keyword(s):  
Finite Element ◽  
Electric Field ◽  
Large Scale ◽  
Calculation Model ◽  
Simulation Software ◽  
Field Calculation ◽  
Element Analysis ◽  
Ansys Simulation ◽  
The Finite Element Analysis ◽  
Electric Field Calculation

This article is based on finite element theory and use ANSYS simulation software to establish electric field calculation model of converter transformer for a ±800kV and make electric field calculation and analysis for valve winding. Converter transformer valve winding contour distribution of electric field have completed in the AC, DC and polarity reversal voltage.

Linear Thermomechanical Microactuators

1999 ◽  
Author(s):  
Rebecca Cragun ◽  
Larry L. Howell
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Thermal Expansion ◽  
Cross Sections ◽  
Variable Cross ◽  
Element Analysis ◽  
Thermal Actuators ◽  
Output Force ◽  
Analysis Models ◽  
High Output

Abstract Thermomechanical in-plane microactuators (TIMs) have been designed, modeled, fabricated, and tested. TIMs offer an alternative to arrays of smaller thermal actuators to obtain high output forces. The design is easily modified to obtain the desired output force or deflection for specific applications. The operational principle is based on the symmetrical thermal expansion of variable cross sections of the surface micromachined microdevice. Sixteen configurations of TIMs were fabricated of polysilicon. Finite element analysis models were used to predict the deflection and output force for the actuators. Experimental results were also recorded for all sixteen configurations, including deflections and output forces up to 20 micron and 35 dyne.

Efficient Finite Element Analysis/Computational Fluid Dynamics Thermal Coupling for Engineering Applications

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Zixiang Sun ◽  
John W. Chew ◽  
Nicholas J. Hills ◽  
Konstantin N. Volkov ◽  
Christopher J. Barnes
Keyword(s):  
Fluid Dynamics ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Energy Equation ◽  
Thermal Coupling ◽  
Time Intervals ◽  
Element Analysis ◽  
Coupling Process ◽  
Time Points ◽  
Lp Turbine

An efficient finite element analysis/computational fluid dynamics (FEA/CFD) thermal coupling technique has been developed and demonstrated. The thermal coupling is achieved by an iterative procedure between FEA and CFD calculations. Communication between FEA and CFD calculations ensures continuity of temperature and heat flux. In the procedure, the FEA simulation is treated as unsteady for a given transient cycle. To speed up the thermal coupling, steady CFD calculations are employed, considering that fluid flow time scales are much shorter than those for the solid heat conduction and therefore the influence of unsteadiness in fluid regions is negligible. To facilitate the thermal coupling, the procedure is designed to allow a set of CFD models to be defined at key time points/intervals in the transient cycle and to be invoked during the coupling process at specified time points. To further enhance computational efficiency, a “frozen flow” or “energy equation only” coupling option was also developed, where only the energy equation is solved, while the flow is frozen in CFD simulation during the thermal coupling process for specified time intervals. This option has proven very useful in practice, as the flow is found to be unaffected by the thermal boundary conditions over certain time intervals. The FEA solver employed is an in-house code, and the coupling has been implemented for two different CFD solvers: a commercial code and an in-house code. Test cases include an industrial low pressure (LP) turbine and a high pressure (HP) compressor, with CFD modeling of the LP turbine disk cavity and the HP compressor drive cone cavity flows, respectively. Good agreement of wall temperatures with the industrial rig test data was observed. It is shown that the coupled solutions can be obtained in sufficiently short turn-around times (typically within a week) for use in design.

Finite Element Analysis about the Influence that High-Speed Motorized Spindle Spindle System Material has on its Temperature Field

2013 ◽  
Vol 712-715 ◽  
pp. 1209-1212 ◽  
Author(s):  
Ke Zhang ◽  
Xiang Nan Ma ◽  
Li Xiu Zhang ◽  
Wen Da Yu ◽  
Yu Hou Wu
Keyword(s):  
Heat Transfer ◽  
Finite Element ◽  
Temperature Field ◽  
Heat Transfer Rate ◽  
Transfer Rate ◽  
High Speed ◽  
Ceramic Materials ◽  
Motorized Spindle ◽  
Element Analysis ◽  
Finite Element Software

The article has analyzed the changes of temperature of different materials of the spindle, and considered 170SD30 Ceramic Motorized Spindle and the same model Metal Motorized Spindle as the research objects, analyzed the inside heat source and heat transfer mechanism of the high-speed motorized spindle; used finite element software to set up the model of the motorized spindle, and did simulation and analysis. Verified by simulation, heat transfer rate of ceramic materials is slower than the metallic materials, in actual operation of the process, due to different materials have different heat transfer rate, so the temperature distribution of the different materials of motorized spindle are different. This conclusion provides the basis to solve motorized spindle temperature field distribution.

Design and analysis of a dual-mode driven parallel XY micromanipulator for micro/nanomanipulations

2012 ◽  
Vol 226 (12) ◽  
pp. 3043-3057 ◽  
Author(s):  
Hui Tang ◽  
Yangmin Li ◽  
Jiming Huang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Dynamic Properties ◽  
Dynamics Modeling ◽  
Lagrange Equations ◽  
Element Analysis ◽  
Modeling And Analysis ◽  
The Matrix ◽  
High Bandwidth ◽  
Novel Design

This article presents a novel design of a flexure-based, piezoelectric actuated, completely decoupled, high-bandwidth, highresolution, and large stroke parallel XY micromanipulator with two amplification levers. The monolithic mechanism is featured with dual working modes, which meets different kinds of requirements in terms of high resolution and large workspace in micro/nano fields. In order to reduce the displacement loss, the modeling and analysis of bending motion of the levers are conducted; thereafter, compliance and stiffness modeling by employing the matrix method are established. Furthermore, the dynamics modeling and analysis via Lagrange equations are performed to improve the dynamic properties of the mechanism. The simulation results of finite element analysis indicate that the cross-coupling between the two axes is kept to 1.2%; meanwhile, the natural frequency of the mechanism is about 700 Hz, and the amplifier ratio is approximately 2.32. Both theoretical analysis and finite element analysis results well validate the performance of the proposed mechanism.

Design of Special Fixture for Micro High Speed Motorized Spindle

2011 ◽  
Vol 228-229 ◽  
pp. 66-71
Author(s):  
Xiao Hong Lu ◽  
Zhen Yuan Jia ◽  
Zhi Cong Zhang ◽  
Xv Jia
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
High Speed ◽  
Micro Milling ◽  
Machining Accuracy ◽  
Milling Machine ◽  
Cnc Milling ◽  
Analysis Method ◽  
Motorized Spindle ◽  
Element Analysis

The fixture of motorized spindle significantly affect the vibration of micro high speed CNC milling machine, its performance can directly affect the machining accuracy of the entire micro milling machine. A special fixture of high-speed motorized spindle is designed in the paper and its static characteristics are checked by utilizing ANSYS finite element analysis software. To guarantee the sufficient strength of bolts and the safety of motorized spindle when the motorized spindle runs at high speed, theory analysis method and ANSYS finite element analysis method are used to make the strength check of the fixture. The designed special fixture for high speed motorized spindle plays an important part in the design of high-speed motorized spindle.

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