scholarly journals A Process-control Approach to Poinsettia Height Control

1995 ◽  
Vol 5 (1) ◽  
pp. 57-63
Author(s):  
Paul R. Fisher ◽  
Royal D. Heins

A methodology based on process-control approaches used in industrial production is introduced to control the height of poinsettia (Euphorbia pulcherrima L.). Graphical control charts of actual vs. target process data are intuitive and easy to use, rapidly identify trends, and provide a guideline to growers. Target reference values in the poinsettia height control chart accommodate the biological and industrial constraints of a stemelongation model and market specifications, respectively. A control algorithm (proportional-derivative control) provides a link between the control chart and a knowledge-based or expert computer system. A knowledge-based system can be used to encapsulate research information and production expertise and provide management recommendations to growers.

2015 ◽  
Vol 35 (6) ◽  
pp. 1079-1092 ◽  
Author(s):  
Murilo A. Voltarelli ◽  
Rouverson P. da Silva ◽  
Cristiano Zerbato ◽  
Carla S. S. Paixão ◽  
Tiago de O. Tavares

ABSTRACT Statistical process control in mechanized farming is a new way to assess operation quality. In this sense, we aimed to compare three statistical process control tools applied to losses in sugarcane mechanical harvesting to determine the best control chart template for this quality indicator. Losses were daily monitored in farms located within Triângulo Mineiro region, in Minas Gerais state, Brazil. They were carried over a period of 70 days in the 2014 harvest. At the end of the evaluation period, 194 samples were collected in total for each type of loss. The control charts used were individual values chart, moving average and exponentially weighted moving average. The quality indicators assessed during sugarcane harvest were the following loss types: full grinding wheel, stumps, fixed piece, whole cane, chips, loose piece and total losses. The control chart of individual values is the best option for monitoring losses in sugarcane mechanical harvesting, as it is of easier result interpretation, in comparison to the others.


Production ◽  
2011 ◽  
Vol 21 (2) ◽  
pp. 217-222 ◽  
Author(s):  
Yang Su-Fen ◽  
Tsai Wen-Chi ◽  
Huang Tzee-Ming ◽  
Yang Chi-Chin ◽  
Cheng Smiley

In practice, sometimes the process data did not come from a known population distribution. So the commonly used Shewhart variables control charts are not suitable since their performance could not be properly evaluated. In this paper, we propose a new EWMA Control Chart based on a simple statistic to monitor the small mean shifts in the process with non-normal or unknown distributions. The sampling properties of the new monitoring statistic are explored and the average run lengths of the proposed chart are examined. Furthermore, an Arcsine EWMA Chart is proposed since the average run lengths of the Arcsine EWMA Chart are more reasonable than those of the new EWMA Chart. The Arcsine EWMA Chart is recommended if we are concerned with the proper values of the average run length.


2020 ◽  
Vol 1 (1) ◽  
pp. 9-16
Author(s):  
O. L. Aako ◽  
J. A. Adewara ◽  
K. S Adekeye ◽  
E. B. Nkemnole

The fundamental assumption of variable control charts is that the data are normally distributed and spread randomly about the mean. Process data are not always normally distributed, hence there is need to set up appropriate control charts that gives accurate control limits to monitor processes that are skewed. In this study Shewhart-type control charts for monitoring positively skewed data that are assumed to be from Marshall-Olkin Inverse Loglogistic Distribution (MOILLD) was developed. Average Run Length (ARL) and Control Limits Interval (CLI) were adopted to assess the stability and performance of the MOILLD control chart. The results obtained were compared with Classical Shewhart (CS) and Skewness Correction (SC) control charts using the ARL and CLI. It was discovered that the control charts based on MOILLD performed better and are more stable compare to CS and SC control charts. It is therefore recommended that for positively skewed data, a Marshall-Olkin Inverse Loglogistic Distribution based control chart will be more appropriate.


Author(s):  
Somchart Thepvongs ◽  
Brian M. Kleiner

Consistent with the precepts of total quality control and total quality management, there has been a resource shift from incoming and outgoing inspection processes to statistical quality control of processes. Furthermore, process control operators are responsible for their own quality, necessitating the in-process inspection of components. This study treated the statistical process control task of “searching” control charts for out-of-control conditions as an inspection task and applied the Theory of Signal Detection to better understand this behavior and improve performance. Twelve subjects participated in a research study to examine how the portrayal of control chart information affected signal detection theory measures. The type of display did not have a significant effect on the sensitivity and response criterion of subjects. These results are discussed in terms of the applicability of Signal Detection Theory in control chart decision making as well as implications on display design.


2014 ◽  
Vol 700 ◽  
pp. 549-552
Author(s):  
Shao Jie Hou ◽  
Xian Zun Meng ◽  
Yu Wei Zhang

The T2statistic is one important indicator of statistical process control theory to identify anomalies of the multivariate industrial process. In the research field of the coal gas pre-drainage process control, previous achievements mainly based on the univariate control chart, which leaded to huge workload and facilitated some human errors. Against these problems, a more comprehensive and easy-to-use method based on the T2statistic was proposed. First at all, the basic thought and the principle of T2control chart was elaborated. Secondly, the data structure and data samples were provided after their principle component analysis. Finally, the multivariate control chart of coal gas pre-drainage process was established. Results show that the proposed anomaly identification method can integrate dozen of univariate control charts into one. Then technicians needn’t deal with many control charts in the same time and many human errors can be avoided.


2015 ◽  
Vol 740 ◽  
pp. 706-713
Author(s):  
Jian Guo Yang ◽  
Lan Xu ◽  
Zhi Jun Lu ◽  
Qian Xiang ◽  
Bin Liu ◽  
...  

Demands of automatic recognition of abnormal patterns in control charts have been increasing nowadays in manufacturing process. Control chart pattern recognition is an important statistical process control tool used to determine whether a process is run in its intended range or not and eliminate the potential attribution factors as far as possible according to the abnormal condition shown in the control chart. This paper uses the time domain features as input vector and genetic algorithm to obtain the optimal parameters of SVM in a self-adapted manner. Design anomaly detection model for dynamic process is made to realize control chart pattern recognition under the complex condition. The experimental results show that the proposed approach method has higher detection accuracy and stronger generalization ability than other methods, so it is more suitable for quality control in production field.


2015 ◽  
Vol 637 ◽  
pp. 7-11 ◽  
Author(s):  
Magdalena Diering ◽  
Adam Hamrol ◽  
Agnieszka Kujawińska

The paper presents new procedure of methodology for statistical assessment of measurement systems variation (methodology known in the literature as Measurement Systems Analysis, MSA). This procedure allows for calculation and monitoring in real time (that is on-line) of measurement system (MS) characteristics which determine its usability for manufacturing process control. The presented solution pointed out the gap in process control, which consists in lack of methods for monitoring measurement processes in the on-line way. Their key point consists of taking samples that are also needed for the process control chart for the needs of the MSA method. This means that the samples are taken directly from the production line and during the production process. The method is combined with the standard procedure of statistical process control (SPC) with the use of process control charts. It is based on two control charts. The first one is called AD-chart (Average Difference chart) and it allows to estimate the variation between the operators and stability of the monitored measurement system. The second control chart illustrates the %R&R index (Repeatability and Reproducibility) and allows to monitor the MS capability.The paper also presents authors’ proposal of guidelines about the reference value for the %R&R index calculation and assessment. Recommendations and guidelines for choosing the reference value are based on two criteria: information about sample and manufacturing process variation and the purpose of using MS (product or process control).


2014 ◽  
Vol 2014 ◽  
pp. 1-9
Author(s):  
Walid Gani ◽  
Mohamed Limam

This paper aims to enlarge the family of one-class classification-based control charts, referred to as OC-charts, and extend their applications. We propose a new OC-chart using the K-means data description (KMDD) algorithm, referred to as KM-chart. The proposed KM-chart gives the minimum closed spherical boundary around the in-control process data. It measures the distance between the center of KMDD-based sphere and the new incoming sample to be monitored. Any sample having a distance greater than the radius of KMDD-based sphere is considered as an out-of-control sample. Phase I and II analysis of KM-chart was evaluated through a real industrial application. In a comparative study based on the average run length (ARL) criterion, KM-chart was compared with the kernel-distance based control chart, referred to as K-chart, and the k-nearest neighbor data description-based control chart, referred to as KNN-chart. Results revealed that, in terms of ARL, KM-chart performed better than KNN-chart in detecting small shifts in mean vector. Furthermore, the paper provides the MATLAB code for KM-chart, developed by the authors.


Animals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 3224
Author(s):  
Shangru Li ◽  
Xiaoli Wei ◽  
Jiamei Song ◽  
Chengrui Zhang ◽  
Yonggen Zhang ◽  
...  

The management of body condition score (BCS) during the dry period is associated with the postpartum health outcomes of dairy cows. However, the difference between the actual BCS and the fixed ideal value is not able to accurately predict the occurrence of postpartum diseases. This study aimed to use statistical process control (SPC) technology to monitor the BCS of dry cows, to evaluate the effect of control charts on nutritional strategies, and to explore the utility of SPC in predicting the incidence of postpartum subclinical ketosis (SCK). The BCS and SCK data of 286 cows from the dry off period to 60 days postpartum were collected to set up the early warning function. Three control charts, including a control chart for the average BCS of the herds, for the BCS of each dry cow, and for individual BCS, were established. The early warning signs for postpartum SCK development were: (1) an individual BCS more than 3.5 that remained unchanged for six weeks; (2) a capability index (CPK), an SPC tool, greater than −0.52. Using these parameters, the early warning signs of SCK development were verified in 429 dry cows. The results showed that the accuracy of early warning signal was 0.64 and the precision was 0.26. The control chart showed that the average BCS of dry cows was consistently higher than the expected upper limit of BCS during the experimental period, and that the addition of new cows to the herds increased the average BCS. In summary, the application of SPC technology to monitor the BCS of dry cows was not a good tool for the prediction of postpartum SCK occurrence but was an appropriate tool for guiding positive nutrition strategies.


2021 ◽  
Vol 36 ◽  
pp. 01001
Author(s):  
Yee Kam Seoh ◽  
Voon Hee Wong ◽  
Mahboobeh Zangeneh Sirdari

The most concerning issues in the healthcare system will always be quality control and quality improvement as they are significant to the health condition of the patient. A quality statistical tool such as statistical process control (SPC) charts will be efficient and highly effective in reducing the sources of variation within the healthcare process and in monitoring or controlling improvement of the process. The control chart is a statistical process control methodology designed to evaluate the process improvement or change in the manufacturing industry and is being implemented gradually in the healthcare sector. This will enable healthcare organizations to prevent unnecessary investment or spending in any changes that sound good but do not have any positive impact on real progress or improvement. When there is greater participation of humans in healthcare, the risks of error are also greater. Control charts help determine the source of error by differentiating the common and special cause of variation, each requiring a different response from healthcare management. This paper intends to deliver an overview of SPC theory and to explore the application of SPC charts by presenting a few examples of the implementation of control charts to common issues in the healthcare sector. After a brief overview of SPC in healthcare, the selection and construction of the two widely used control charts (Individuals and Moving Range chart, U chart) were adopted and illustrated by using the example from healthcare.


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