scholarly journals Multi-year diagnosis of unpredictable fouling occurrences in a full-scale membrane bioreactor

Author(s):  
A. L. Carlson ◽  
G. T. Daigger ◽  
N. G. Love ◽  
E. Hart

Abstract The membrane bioreactor (MBR) at the Traverse City Regional Wastewater Treatment Plant has experienced sudden and unpredictable periods of substantial permeability decline since 2011. Early observations detected irregularly-shaped gram-positive bacteria that correlated with plant upsets. Use of biomolecular techniques, such as DNA sequencing of laboratory isolates and the mixed liquor microbial community, and fluorescent in situ hybridization, identified the dispersed organisms as members of the genus Staphylococcus. However, Staphylococcus species were consistently present during normal operation and therefore were more likely to be an indicator of the upset, not the cause. The results suggest that these microorganisms are responding to specific influent wastewater constituents. We chemically analysed seven mixed liquor samples from periods of permeability decline in 2017 and 2018, and four samples from a period of normal operation. During upset conditions, the total carbohydrate content exceeded that of normal operation by 40%. Additionally, mixed liquor calcium concentrations were 65% above normal during the upset in 2017. It is hypothesized and supported through multivariate statistical analysis and estimation of specific resistance to filtration values that a calcium-intermediated polymer bridging mechanism with extracellular polymeric substance constituents is a major contributor to fouling and permeability disruptions in the Traverse City MBR.

2001 ◽  
Vol 43 (11) ◽  
pp. 43-50 ◽  
Author(s):  
N. Cicek ◽  
J. Macomber ◽  
J. Davel ◽  
M. T. Suidan ◽  
J. Audic ◽  
...  

The purpose of this study was to compare the performance of a pilot-scale membrane bioreactor (MBR) in the treatment of municipal strength wastewater at solid retention times (SRTs) ranging from 30 days to two days. Cumulative nitrogen and phosphorus mass balances resulted in closures exceeding 90% at each steady state period. Biomass production rate and biomass viability generally increased with decreasing SRT, whereas overall enzymatic activity did not change significantly at most SRTs, but was highest at the two day SRT. Nitrification decreased at two day SRT but did not fail completely. At higher SRTs, nitrification was not noticeably affected by the sludge age. Phospholipid fatty acid (PLFA) analysis showed substantially diverse biomass in the sludge at different SRTs. Different ratios of gram positive bacteria, eukaryotic organisms, and yeast cells were observed in the mixed liquor at varying SRTs. On the other hand, BIOLOG analysis indicated that the overall capacity of the biomass to degrade different carbon substrates did not change significantly at different SRTs. The concentration of metals in the MBR mixed liquor declined steadily with decreasing SRT. The MBR effluent contained negligible amounts of Fe, Zn, Mn, and Co at each condition, indicating the retention of these metals regardless of the SRT.


Author(s):  
Li He ◽  
Tao Tan ◽  
Zhixi Gao ◽  
Leilei Fan

Previous studies on the water quality of surface runoff often focused on the chemical oxygen demand (COD), nitrogen, phosphorus, and total suspended solid (TSS), but little is known in terms of the inorganic suspended solids (ISS). This research investigated the effects of ISS carried by surface runoff on the treatment efficiency of the pretreatment facilities and the ratio of mixed liquor volatile suspended solid to mixed liquor suspended solid (MLVSS/MLSS) of the activated sludge in a wastewater treatment plant (WWTP) with the anaerobic-anoxic-oxic (AAO) process in Chongqing city, China. The results showed that the surface runoff had a long-lasting impact on the grit removal capacity of the grit chamber, affecting the normal operation after the rainfall. In contrast, the primary sedimentation tank showed strong impact resistance with higher removal rates of COD, TSS, and ISS. Nonetheless, the primary settling tank aggravates the removal of organic carbon in sewage during rainfall, having a negative impact on subsequent biological treatment. The ISS in the surface runoff could increase the sludge concentration and decrease the MLVSS/MLSS ratio. After repeated surface runoff impact, the MLVSS/MLSS ratio in the activated sludge would drop below even 0.3, interrupting the normal operation of WWTP.


2017 ◽  
Vol 120 (3) ◽  
pp. 303-322
Author(s):  
D. Pienaar ◽  
B.M. Guy ◽  
C. Pienaar ◽  
K.S. Viljoen

Abstract Mineralogical and textural variability of ores from different sources commonly leads to processing inefficiencies, particularly when a processing plant is designed to treat ore from a single source (i.e. ore of a relatively uniform composition). The bulk of the Witwatersrand ore in the Klerksdorp goldfield, processed at the AngloGold Ashanti Great Noligwa treatment plant, is derived from the Vaal Reef (>90%), with a comparatively small contribution obtained from the Crystalkop Reef (or C-Reef). Despite the uneven contribution, it is of critical importance to ensure that the processing parameters are optimized for the treatment of both the Vaal and C-Reefs. This paper serves to document the results of a geometallurgical study of the C-Reef at the Great Noligwa gold mine in the Klerksdorp goldfield of South Africa, with the primary aim of assessing the suitability of the processing parameters that are in use at the Great Noligwa plant. The paper also draws comparisons between the C-Reef and the Vaal Reef A-facies (Vaal Reef) and attempts to explain minor differences in the recovery of gold and uranium from these two sources. Three samples of the C-Reef were collected in-situ from the underground operations at Great Noligwa mine for mineralogical analyses and metallurgical tests. Laboratory-scale leach tests for gold (cyanide) and uranium (sulphuric acid) were carried out using dissolution conditions similar to that in use at the Great Noligwa plant, followed by further diagnostic leaching in the case of gold. The gold in the ore was found to be readily leachable with recoveries ranging from 95% to 97% (as opposed to 89% to 93% for the Vaal Reef). Additional recoveries were achieved in the presence of excess cyanide (96% to 98%). The recovery of uranium varied between 72% and 76% (as opposed to 30% to 64% for the Vaal Reef), which is substantially higher than predicted, given the amount of brannerite in the ore, which is generally regarded as refractory. Thus, the higher uranium recoveries from the C-Reef imply that a proportion of the uranium was recovered by the partial dissolution of brannerite. As the Vaal Reef contain high amounts of chlorite (3% to 8%), which is an important acid consumer, it is considered likely that this could have reduced the effectiveness of the H2SO4 leach in the case of the ore of the Vaal Reef. Since the gold and uranium recoveries from the C-Reef were higher than the recoveries from the Vaal Reef, the results demonstrate that the processing parameters used for treatment of the Vaal Reef are equally suited to the treatment of the C-Reef. Moreover, small processing modifications, such as increased milling and leach retention times, may well increase the recovery of gold (particularly when e.g. coarse gold, or unexposed gold, is present).


1972 ◽  
Vol 7 (1) ◽  
pp. 13-20
Author(s):  
D.D.P. Cane ◽  
G.J. Farguhar

Abstract A case of filamentous activated sludge bulking was investigated at an extended aeration plant treating wastes from a highway service centre. The purpose of the study was to find an effective control measure for the bulking and, if possible, to determine the cause of the bulking condition. Experiments were conducted to determine the effects upon bulking of: (a) a controlled copper dosage to the mixed liquor, (b) variations in the organic loading rate, and (c) maintenance of high and low dissolved oxygen concentrations in the mixed liquor. The microorganism responsible for the bulking condition was tentatively identified as Sphaerotilus natans. Extensive growths of these bacteria occurred in the sludge when the mixed liquor dissolved oxygen concentration dropped below 0.5 mg/1. Such dissolved oxygen levels had frequently occurred at this plant due to the use of timed aeration cycles and the use of insufficient air supply during peak loading periods. Variations in organic loading rates were found to have no adverse effect on sludge settleability. When bulking was slight, the condition could be improved by increasing the dissolved oxygen level to 1.5 mg/1, or more. The rate at which the filamentous growths could be eliminated from a highly filamentous sludge by increased aeration was very slow, but could be greatly increased by the simultaneous feeding of copper to the mixed liquor at a dosage rate of 1.0 mg/1, based on the raw sewage flows.


1999 ◽  
Vol 39 (6) ◽  
pp. 13-20 ◽  
Author(s):  
Philip L. Bond ◽  
Jürg Keller ◽  
Linda L. Blackall

Culturing bacteria from activated sludge with enhanced biological phosphorus removal (EBPR) has strongly implicated Acinetobacter with the process. However, using fluorescent in-situ hybridisation (FISH) probing to analyse microbial populations, we have shown evidence opposing this widespread belief. We describe the phosphorus (P) removing performance and microbial population analyses of sludges obtained in a laboratory scale EBPR reactor. Two sludges with extremely high P removing capabilities were examined, the P content of these sludges was 8.6% (P sludge) and 12.3% (S sludge) of the MLSS. Identification of bacteria using FISH probing indicated both sludges were dominated by microbes from the beta proteobacteria and high mol% G+C Gram positive bacteria. Acinetobacter could make up only a small proportion of the cells in these sludges. Sludge with extremely poor P removal (P content of 1.5%, referred to as T sludge) was then generated by reducing the P in the influent. Bacteria resembling the G-bacteria became abundant in this sludge and these were identified using FISH probing. The anaerobic transformations of the T and P sludges correlated well with that of the non-EBPR and EBPR biological models respectively, indicating that bacteria in the T sludge have the potential to inhibit P removal in EBPR systems.


Friction ◽  
2021 ◽  
Author(s):  
Vigneashwara Pandiyan ◽  
Josef Prost ◽  
Georg Vorlaufer ◽  
Markus Varga ◽  
Kilian Wasmer

AbstractFunctional surfaces in relative contact and motion are prone to wear and tear, resulting in loss of efficiency and performance of the workpieces/machines. Wear occurs in the form of adhesion, abrasion, scuffing, galling, and scoring between contacts. However, the rate of the wear phenomenon depends primarily on the physical properties and the surrounding environment. Monitoring the integrity of surfaces by offline inspections leads to significant wasted machine time. A potential alternate option to offline inspection currently practiced in industries is the analysis of sensors signatures capable of capturing the wear state and correlating it with the wear phenomenon, followed by in situ classification using a state-of-the-art machine learning (ML) algorithm. Though this technique is better than offline inspection, it possesses inherent disadvantages for training the ML models. Ideally, supervised training of ML models requires the datasets considered for the classification to be of equal weightage to avoid biasing. The collection of such a dataset is very cumbersome and expensive in practice, as in real industrial applications, the malfunction period is minimal compared to normal operation. Furthermore, classification models would not classify new wear phenomena from the normal regime if they are unfamiliar. As a promising alternative, in this work, we propose a methodology able to differentiate the abnormal regimes, i.e., wear phenomenon regimes, from the normal regime. This is carried out by familiarizing the ML algorithms only with the distribution of the acoustic emission (AE) signals captured using a microphone related to the normal regime. As a result, the ML algorithms would be able to detect whether some overlaps exist with the learnt distributions when a new, unseen signal arrives. To achieve this goal, a generative convolutional neural network (CNN) architecture based on variational auto encoder (VAE) is built and trained. During the validation procedure of the proposed CNN architectures, we were capable of identifying acoustics signals corresponding to the normal and abnormal wear regime with an accuracy of 97% and 80%. Hence, our approach shows very promising results for in situ and real-time condition monitoring or even wear prediction in tribological applications.


2012 ◽  
Vol 7 (1) ◽  
Author(s):  
S. S. Fatima ◽  
S. Jamal Khan

In this study, the performance of wastewater treatment plant located at sector I-9 Islamabad, Pakistan, was evaluated. This full scale domestic wastewater treatment plant is based on conventional activated sludge process. The parameters which were monitored regularly included total suspended solids (TSS), mixed liquor suspended solids (MLSS), mixed liquor volatile suspended solids (MLVSS), biological oxygen demand (BOD), and chemical oxygen demand (COD). It was found that the biological degradation efficiency of the plant was below the desired levels in terms of COD and BOD. Also the plant operators were not maintaining consistent sludge retention time (SRT). Abrupt discharge of MLSS through the Surplus Activated sludge (SAS) pump was the main reason for the low MLSS in the aeration tank and consequently low treatment performance. In this study the SRT was optimized based on desired MLSS concentration between 3,000–3,500 mg/L and required performance in terms of BOD, COD and TSS. This study revealed that SRT is a very important operational parameter and its knowledge and correct implementation by the plant operators should be mandatory.


2011 ◽  
Vol 63 (4) ◽  
pp. 733-740 ◽  
Author(s):  
E. Sahar ◽  
M. Ernst ◽  
M. Godehardt ◽  
A. Hein ◽  
J. Herr ◽  
...  

The potential of membrane bioreactor (MBR) systems to remove organic micropollutants was investigated at different scales, operational conditions, and locations. The effluent quality of the MBR system was compared with that of a plant combining conventional activated sludge (CAS) followed by ultrafiltration (UF). The MBR and CAS-UF systems were operated and tested in parallel. An MBR pilot plant in Israel was operated for over a year at a mixed liquor suspended solids (MLSS) range of 2.8–10.6 g/L. The MBR achieved removal rates comparable to those of a CAS-UF plant at the Tel-Aviv wastewater treatment plant (WWTP) for macrolide antibiotics such as roxythromycin, clarithromycin, and erythromycin and slightly higher removal rates than the CAS-UF for sulfonamides. A laboratory scale MBR unit in Berlin – at an MLSS of 6–9 g/L – showed better removal rates for macrolide antibiotics, trimethoprim, and 5-tolyltriazole compared to the CAS process of the Ruhleben sewage treatment plant (STP) in Berlin when both were fed with identical quality raw wastewater. The Berlin CAS exhibited significantly better benzotriazole removal and slightly better sulfamethoxazole and 4-tolyltriazole removal than its MBR counterpart. Pilot MBR tests (MLSS of 12 g/L) in Aachen, Germany, showed that operating flux significantly affected the resulting membrane fouling rate, but the removal rates of dissolved organic matter and of bisphenol A were not affected.


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