scholarly journals The Variation Law of Mechanical Parameters of Type I Fatigue Crack Tip Under High Frequency Resonant Loading

2015 ◽  
Vol 9 (1) ◽  
pp. 379-387
Author(s):  
Gao Hong-Li ◽  
Zheng Huan-Bin ◽  
Qiu Xin-Guo ◽  
Liu Huan ◽  
Liu Hui

This work explores the variation law of mechanical parameters at fatigue crack tip of compact tension specimen with type I pre-notch based on dynamic finite element method (FEM) in the high frequency resonant fatigue crack propagation test. The displacement fields, the strain fields and the stress intensity factors (SIF) at CT specimen fatigue crack tip in one stress cycle and at different crack lengths under constant amplitude high frequency sinusoidal alternating loading condition are calculated and the related variation laws of mechanical parameters are analyzed. In order to calculate the dynamic SIF at fatigue crack tip, the static SIF has been calculated first. The compared results of the static finite element analysis with the theoretical calculation show that finite element modeling and calculating method and respective results are accurate. Secondly, the variation law of SIF at crack tip during the process of fatigue crack propagation test is studied by dynamic FEM. Finally, the high frequency resonant fatigue crack propagation test has been performed and the dynamic strain gauge is used to measure the strain at crack tip during one stress cycle. The research results show that during crack stable propagation stage, the displacement, strain and SIF at type I fatigue crack tip are in the same form having high frequency resonant load, and the displacement, strain and SIF amplitude increase with the crack growth. The error of static SIF between the calculated result by FEM and the theoretical result is 2.51%. The maximum error of the strain at crack tip between the FEM calculating result and the experimental result is 2.93%.

2013 ◽  
Vol 842 ◽  
pp. 455-461
Author(s):  
Yu Sha ◽  
Shi Gang Bai ◽  
Ya Hui Wang

Elastic–plastic finite element analyses have been performed to study the compressive stress effect on fatigue crack growth under applied tension–compression loading. The near crack tip stress, crack tip opening displacement and crack tip plastic zone size were obtained for a kinematic hardening material. The results have shown that the near crack tip local stress, displacement and reverse plastic zone size are controlled by the maximum stress intensity factors Kmax and the applied compressive stress σmaxcom under tension–compression. Based on the finite element analysis results, a fatigue crack propagation model using Kmax and σmaxcom as a parameters under tension–compression loading has been developed.The models under tension–compression loading agreed well with experimental observations.


2010 ◽  
Vol 452-453 ◽  
pp. 341-344
Author(s):  
Masao Moriyama ◽  
Daisuke Ushijima ◽  
Junichi Katsuta

To clarify the instantaneous strain field during the fatigue crack propagation test, an attempt is made to estimate the displacement vector of the small area of the crack tip from the high speed movie. The key theory of the estimation is Particle Image Velocimetry (PIV) which is frequently use in the fluid dynamical data analysis. PIV means the area based correlation matching between the sequential image pair. At first the earlier image divided into the small subareas, and on the later image most correspondent position to the subarea is searched. The each displacement of the subarea position between earlier and later image means the local deformation of the crack tip. Through the numerical simulation, the subarea size and search area size are defined to get the realistic result. To make the instantaneous deformation within a cycle of the fatigue crack propagation test, high-speed camera with high-power camera is used. The frame rate is beyond 1000Hz and shutter speed is 1/8000 second. By using the such camera and optimized PIV algorithm, the instantaneous strain field can be estimated and this will analyze the phenomenon of fatigue crack propagation.


2015 ◽  
Vol 710 ◽  
pp. 83-90
Author(s):  
Hong Li Gao ◽  
Wei Jiang ◽  
Huan Liu ◽  
Huan Bin Zheng ◽  
Hui Liu

In order to measure the displacement and strain field in the fatigue crack tip area of CT specimens under high frequency resonant loading condition in the fatigue crack propagation test, a method based on the digital image correlation (DIC) and digital high-speed photography technology are proposed in this paper. First, a series of digital speckle images of CT specimen under sinusoidal alternating load were collected by digital high-speed photography equipment, the displacement and strain fields within the region of crack tip in each image were calculated by DIC. The sinusoidal changing strain curve has been obtained by the least square sine wave fitting method, and the characteristic parameters of sinusoidal strain are calculated, such as the amplitude, frequency, phase, mean load . The images of characteristic position in one stress cycle were obtained by comparing the fitted sine curve of strain with the corresponding speckle images. Finally, the dynamic strain gauge was used to measure the strain at crack tip point during one stress cycle, and the accuracy and feasibility of DIC method were verified by the experimental results. The study result presented in this paper will supply a foundation for exploring the crack propagation law and measuring the fatigue crack growth parameters under high frequency resonant loading condition further.


2020 ◽  
Vol 92 (9) ◽  
pp. 1521-1536
Author(s):  
Clive Bucknall ◽  
Volker Altstädt ◽  
Dietmar Auhl ◽  
Paul Buckley ◽  
Dirk Dijkstra ◽  
...  

AbstractFatigue tests were carried out on compression mouldings supplied by a leading polymer manufacturer. They were made from three batches of ultra-high molecular weight polyethylene (UHMWPE) with weight-average relative molar masses, ${\overline{M}}_{\mathrm{W}}$, of about 0.6 × 106, 5 × 106 and 9 × 106. In 10 mm thick compact tension specimens, crack propagation was so erratic that it was impossible to follow standard procedure, where crack-tip stress intensity amplitude, ΔK, is raised incrementally, and the resulting crack propagation rate, da/dN, increases, following the Paris equation, where a is crack length and N is number of cycles. Instead, most of the tests were conducted at fixed high values of ΔK. Typically, da/dN then started at a high level, but decreased irregularly during the test. Micrographs of fracture surfaces showed that crack propagation was sporadic in these specimens. In one test, at ΔK = 2.3 MPa m0.5, there were crack-arrest marks at intervals Δa of about 2 μm, while the number of cycles between individual growth steps increased from 1 to more than 1000 and the fracture surface showed increasing evidence of plastic deformation. It is concluded that sporadic crack propagation was caused by energy-dissipating crazing, which was initiated close to the crack tip under plane strain conditions in mouldings that were not fully consolidated. By contrast, fatigue crack propagation in 4 mm thick specimens followed the Paris equation approximately. The results from all four reports on this project are reviewed, and the possibility of using fatigue testing as a quality assurance procedure for melt-processed UHMWPE is discussed.


2008 ◽  
Vol 22 (31n32) ◽  
pp. 5477-5482 ◽  
Author(s):  
ATSUMICHI KUSHIBE ◽  
TSUTOMU TANAKA ◽  
YORINOBU TAKIGAWA ◽  
KENJI HIGASHI

The crack propagation properties for ultrafine-grained Zn -22 wt % Al alloy during low cycle fatigue (LCF) in the superplastic region and the non-superplastic region were investigated and compared with the corresponding results for several other materials. With the Zn - 22 wt % Al alloy, it was possible to conduct LCF tests even at high strain amplitudes of more than ±5%, and the alloy appeared to exhibit a longer LCF lifetime than the other materials examined. The fatigue life is higher in the superplastic region than in the non-superplastic region. The rate of fatigue crack propagation in the superplastic region is lower than that in the other materials in the high J-integral range. In addition, the formation of cavities and crack branching were observed around a crack tip in the supereplastic region. We therefore conclude that the formation of cavities and secondary cracks as a result of the relaxation of stress concentration around the crack tip results in a reduction in the rate of fatigue crack propagation and results in a longer fatigue lifetime.


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