scholarly journals Effect of the Changes in Bulk Density and Granulometric Properties on the Strength Properties of the Moulding Sand Mixtures

2020 ◽  
Vol 5 (2) ◽  
pp. 116-122
Author(s):  
Henrietta Hudák ◽  
László Varga

Foundry technology uses a lot of several natural materials. Sands use for preparing mixtures whereby making moulds or cores. Sand is defined as a granular, refractory major portion of mixture (90 – 98% in dependence on used binder). Sand properties depend on it has chemical and mineralogical composition; mainly particle size distribution and shape of grains and its size and sand surface texture. A comparative measurement of two quartz sand with different surface quality was carried out. Greensand mixtures were prepared to measure their permeability, compressive strength and wet tensile strength. The strength of sand mixtures has two main components. One of them is the cohesion of the binder; the other one is the adhesion between the binder and the foundry sand. The aim of this research is to determine the ratio of cohesion and adhesion within the strength values.

2012 ◽  
Vol 85 (1) ◽  
pp. 1-13 ◽  
Author(s):  
Kanoktip Boonkerd ◽  
Saowaroj Chuayjuljit ◽  
Dalip Abdulraman ◽  
Weerakul Jaranrangsup

Abstract The aim of the study was to determine the reinforcing efficacy of a silica-rich filler, pottery stone (PS), in natural rubber (NR). The effects of amount and particle size of PS on curing and mechanical properties of the NR compounds were determined. The PS was first divided into four groups. Two of these were raw PS without grinding, which were sieved to particle sizes of less than 106 μm (PS(<106)) and less than 38 μm (PS(<38)). The other two were ground PS, one by current jet milling to obtain PS(JM), and the other by wet ball milling to obtain PS(BM). The particle size distribution of the four different PS prior to ultrasonication was in the ranked order (largest to smallest size), based upon their d(0.5) and d(0.9), of PS(BM), PS(<106), PS(<38), and PS(JM). However, after ultrasonication for 10 min, PS(BM) had the smallest d(0.5) at less than a micron, while the remaining three PS groups showed nearly the same d(0.5) being within the range of 3–5 μm. The presence of PS shortened the cure time, with PS(BM) inducing the greatest decrease in the cure time, while this was somewhat dose independent for at least PS(JM) and PS(<106). For all four PS groups, when present at 20 phr or more, the delta torque of the PS filled NR was higher than that of the unfilled one. However, the addition of PS had no significant effect on the number of crosslinks. With respect to the mechanical properties of the NR filled with PS, it was generally observed that NR filled with PS(BM) at 20–50 phr gave a higher tear and tensile strength, abrasion resistance, and hardness than both the unfilled NR and also the NR filled with the other three PS groups. The optimum PS(BM) loading was at 30 phr.


Minerals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 714 ◽  
Author(s):  
Evangelos Petrakis ◽  
Vasiliki Karmali ◽  
Georgios Bartzas ◽  
Konstantinos Komnitsas

This study aims to model grinding of a Polish ferronickel slag and evaluate the particle size distributions (PSDs) of the products obtained after different grinding times. Then, selected products were alkali activated in order to investigate the effect of particle size on the compressive strength of the produced alkali activated materials (AAMs). Other parameters affecting alkali activation, i.e., temperature, curing, and ageing time were also examined. Among the different mathematical models used to simulate the particle size distribution, Rosin–Rammler (RR) was found to be the most suitable. When piecewise regression analysis was applied to experimental data it was found that the particle size distribution of the slag products exhibits multifractal character. In addition, grinding of slag exhibits non-first-order behavior and the reduction rate of each size is time dependent. The grinding rate and consequently the grinding efficiency increases when the particle size increases, but drops sharply near zero after prolonged grinding periods. Regarding alkali activation, it is deduced that among the parameters studied, particle size (and the respective specific surface area) of the raw slag product and curing temperature have the most noticeable impact on the compressive strength of the produced AAMs.


2016 ◽  
Vol 192 ◽  
pp. 113-124 ◽  
Author(s):  
Liya Zheng ◽  
Thomas P. Hills ◽  
Paul Fennell

Cement manufacture is one of the major contributors (7–10%) to global anthropogenic CO2 emissions. Carbon capture and storage (CCS) has been identified as a vital technology for decarbonising the sector. Oxy-fuel combustion, involving burning fuel in a mixture of recycled CO2 and pure O2 instead of air, makes CO2 capture much easier. Since it combines a theoretically lower energy penalty with an increase in production, it is attractive as a CCS technology in cement plants. However, it is necessary to demonstrate that changes in the clinkering atmosphere do not reduce the quality of the clinker produced. Clinkers were successfully produced in an oxy-fuel atmosphere using only pure oxides as raw materials as well as a mixture of oxides and clay. Then, CEM I cements were prepared by the addition of 5 wt% gypsum to the clinkers. Quantitative XRD and XRF were used to obtain the phase and elemental compositions of the clinkers. The particle size distribution and compressive strength of the cements at 3, 7, 14, and 28 days' ages were tested, and the effect of the particle size distribution on the compressive strength was investigated. Additionally, the compressive strength of the cements produced in oxy-fuel atmospheres was compared with those of the cement produced in air and commercially available CEMEX CEM I. The results show that good-quality cement can be successfully produced in an oxy-fuel atmosphere and it has similar phase and chemical compositions to CEM I. Additionally, it has a comparable compressive strength to the cement produced in air and to commercially available CEMEX CEM I.


MRS Bulletin ◽  
2004 ◽  
Vol 29 (5) ◽  
pp. 324-327 ◽  
Author(s):  
Christian P. Vernet

AbstractUltrahigh-performance concretes (UHPCs) are obtained by optimizing several technologies: minimizing the amount of water added, using superplasticizers and a wide particle size distribution, and packing the particles to improve fluidity with minimized water additions and to optimize load-carrying capacity. Fibers can be incorporated to increase ductility, leading to ultrahigh-performance fiber-reinforced concretes (UHPFRCs). Such enhanced concretes can approach the compressive strength of steel, with a remarkable improvement in durability. UHPCs offer new solutions for innovative construction, especially in aggressive environments.


2018 ◽  
Vol 20 (2) ◽  
pp. 51
Author(s):  
Antoni . ◽  
Hendra Surya Wibawa ◽  
Djwantoro Hardjito

This study evaluates the effect of particle size distribution (PSD) of high calcium fly ash on high volume fly ash (HVFA) mortar characteristics. Four PSD variations of high calcium fly ash used were: unclassified fly ash and fly ash passing sieve No. 200, No. 325 and No. 400, respectively. The fly ash replacement ratio of the cementitious material ranged between 50-70%. The results show that with smaller fly ash particles size and higher levels of fly ash replacement, the workability of the mixture was increased with longer setting time. There was an increase in mortar compressive strength with finer fly ash particle size, compared to those with unclassified ones, with the highest strength was found at those with fly ash passing mesh No. 325. The increase was found due to better compactability of the mixture. Higher fly ash replacement reduced the mortar’s compressive strength, however, the rate was reduced when finer fly ash particles was used.


2021 ◽  
Vol 36 (1) ◽  
pp. 111-119
Author(s):  
Behzad Jafari Mohammadabadi ◽  
Kourosh Shahriar ◽  
Hossein Jalalifar ◽  
Kaveh Ahangari

Rocks are formed from particles and the interaction between those particles controls the behaviour of a rock’s mechanical properties. Since it is very important to conduct extensive studies about the relationship between the micro-parameters and macro-parameters of rock, this paper investigates the effects of some micro-parameters on strength properties and the behaviour of cracks in rock. This is carried out by using numerical simulation of an extensive series of Uniaxial Compressive Strength (UCS) and Brazilian Tensile Strength (BTS) tests. The micro-parameters included the particles’ contact modulus, the contact stiff ness ratio, bond cohesion, bond tensile strength, the friction coefficient and the friction angle, and the mechanical properties of chromite rock have been considered as base values of the investigation. Based on the obtained results, it was found that the most important micro-parameters on the behaviour of rock in the compressive state are bond cohesion, bond tensile strength, and the friction coefficient. Also, the bond tensile strength showed the largest effect under tensile conditions. The micro-parameter of bond tensile strength increased the rock tensile strength (up to 5 times), minimized destructive cracks and increased the corresponding strain (almost 2.5 times) during critical stress.


REAKTOR ◽  
2019 ◽  
Vol 19 (4) ◽  
pp. 145-151
Author(s):  
Kasmadi Kasmadi ◽  
Budi Nugroho ◽  
Atang Sutandi ◽  
Syaiful Anwar

Compound fertilizer which combining organic-inorganic materials need to be developed to improve the effectivness of fertilizers in the soil. Filter cake as a material has highly potential to be used as a filler in physical process granulation of compound fertilizer. In this study, the particle size distribution and granule crushing strength properties were tested using 15-15-15 + 5S fertilizer compound formula, which are varied in the filler composition and K sources. Potassium sources consisted of 2 (two) types of fertilizers i.e KCl and K2SO4. Filler composition as a binder in fertilizer granulation consists of 5 combination filter cake and clay ratios (60:40, 70:30, 80:20, 90:10 and 100:0). Granulation carried out by the granulation method using pan granulator of 2 kg/batch capacity, 23 rpm rotation speed and 50o pan slope. The results of the research showed that statistically the combination of filter cake and clay 70:30 had a size distribution and hardness of granules not significantly different from standard fertilizer (100% clay). Keywords: crushing strength; filler; filter cake; granulation; size distribution


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