Analysis of the Machine Tool Equipment as a Segment of Risk Management

2021 ◽  
pp. 64-68
Author(s):  
N.Ya. Samchuk-Khabarova ◽  
◽  
V.L. Gaponov ◽  
Keyword(s):  
Machine Tool ◽  
Injury Rate ◽  
Life Cycle Stage ◽  
Technical Documentation ◽  
Human Machine Interaction ◽  
Maintenance Schedule ◽  
Equipment Operation ◽  
Industrial Enterprises ◽  
Occupational Risks ◽  
Equipment Failures

Despite the industrial revolutions, optimization of production processes, the use of robotics and other advances of science and technology, the share of machine-tool equipment in the execution of the plan at industrial enterprises is large. Human-machine interaction is also invariable. In this regard, the injury rate of machine operators from year to year remains above average. To manage the employee occupational risks, it is required to carefully analyze the source of the risk — the machine-tool equipment used. To manage the professional risks of a machine operator, it is required to assess the following parameters of the machine-tool complex: traumatic factors in accordance with the current legal requirements, and the data obtained as a result of the equipment practical application; completeness and content of the technical documentation for the machine-tool equipment; equipment life cycle stage, equipment operation period; fulfillment of the scheduled preventive maintenance schedule; the number and nature of emergency equipment failures; ergonomic indicators of the machine. The analysis carried out according to the specified parameters can be presented visually in the form of a diagram reflecting the condition of machine equipment on six elements and on three levels using generally accepted signal colors: green - corresponds, yellow — partially corresponds, red — does not correspond. Thus, the results of the conducted analysis are visualized on a color chart, and mathematically evaluated as a percentage. Comprehensive assessment of the state of machine-tool equipment makes it possible to more efficiently determine the risks for those working on the machine-tool equipment, as well as develop measures for the modernization or replacement of the machine-tool park.

scholarly journals Innovation Level of Sustainable Practices Adopted in Industrial Enterprises

2016 ◽  
Vol 1 (1) ◽  
pp. 60 ◽  
Author(s):  
Simone Sehnem
Keyword(s):  
Health And Safety ◽  
Injury Rate ◽  
Social Practices ◽  
Safety Training ◽  
Sustainable Practices ◽  
Environmental Practices ◽  
Work Related ◽  
Industrial Enterprises ◽  
Industrial Companies ◽  
Waste Separation

This research aimed to identify the level of innovation of sustainable practices by industrial companies. This is a descriptive study that made use of a questionnaire answered by 50 industrial companies. The results show that environmental practices at full level by 68% of businesses are monitoring the risks and opportunities for the organization's activities due to climate change; 56% of companies surveyed are waste separation; followed by the realization of related health and safety training at work in 52% of cases surveyed; and 48% monitoring and recording of injuries, the injury rate, the rate of occupational diseases, lost days, absenteeism and number of work-related fatalities for all workers. Among the practices adopted not stand out incineration (burning mass) (80% of companies surveyed); hiring indigenous and tribal employees (68%); composting (64%) and use of surface water in the process. Therefore, the study contributed to the disclosure cleaner called production innovations and also pipe end technologies. Some social practices that signal a commitment of the organizations with human resources and the humanization and also economical focused on continuous improvement.

How to manage hardware failures

2021 ◽  
pp. 70-72
Author(s):  
A. V. Sidorov ◽  
V. A. Sidorov
Keyword(s):  
Asset Management ◽  
Equipment Failure ◽  
Industrial Enterprises ◽  
Equipment Failures ◽  
Hardware Failures

The first book on a promising new direction — methodology for equipment failure management for technical managers and specialists of industrial enterprises, as well as for all those whose field of expertise includes the need to deal with equipment failures — has been developed and published under the auspices of the Association for Effective Enterprise Asset Management (EAM Association).

scholarly journals Methods of Costs Allocation for Equipment Maintenance and Operation in Determining Industrial Products’ Costs

2021 ◽  
Vol 1 (47) ◽  
pp. 85-90
Author(s):  
A. V. Nepran ◽  
◽  
T. M. Bolotova ◽  
O. M. Holovanova ◽  
◽  
...  
Keyword(s):  
Production Cost ◽  
Indirect Costs ◽  
Production Costs ◽  
Shop Floor ◽  
Equipment Maintenance ◽  
Product Cost ◽  
Equipment Operation ◽  
Industrial Enterprises ◽  
Single Production ◽  
Economic Nature

The method of costs allocation for equipment maintenance and operation has been analyzed. It is especially important to properly allocate costs by type of product at those industrial enterprises, where a complex range of products is produced as a result of a single production process. The main method for calculating the product cost unit in industry is calculating the product cost and expense budget. Differentiated methods should be used in allocating indirect costs between particular products or types of products, depending on the nature of a cost, its economic nature, and its connection with the process of forming production cost. In calculating production cost, costs for production maintenance and management are identified, having a very diverse composition. A big group of expenses connected with equipment operation (depreciation on operating equipment and vehicles; maintenance repair of the equipment and shop-floor travelers; wear of low-value tools; the wages of workers engaged in equipment maintenance; maintenance materials) is singled out in a special spending pattern. It is established that quite accurate results are also used in a number of industries. For example, the method of allocation of indirect costs allows the maintenance costs and equipment operation costs to be reasonably allocated, thus making it possible to more accurately calculate the production cost and make management decisions on this basis. It should be noted that, since indirect costs include a large number of various production costs, which differ in many economic respects, allocation of all indirect costs should not be carried out on a single basis.

Analysis of the Occupational Risk Management at the Enterprises during Lifting Equipment Operation

2021 ◽  
pp. 76-82
Author(s):  
I.I. Taranushina ◽  
◽  
O.V. Popova ◽  
◽  
Keyword(s):  
Occupational Health ◽  
Management System ◽  
Safety Management ◽  
Health And Safety ◽  
Occupational Risk ◽  
Bridge Crane ◽  
Risk Levels ◽  
Equipment Operation ◽  
Occupational Risks ◽  
Lifting Equipment

The model for assessing the levels of occupational risks was introduced and is used at the mechanical engineering enterprises during lifting equipment operation. The analysis of injuries carried out six months after the start of its use and familiarization of employees with the register and the level of hazards showed a decrease in risk levels in relation to previous periods. The results of the study of the procedure for managing occupational risks when working on three types of cranes are presented: electric bridge crane; gantry crane and single-girder electric supporting bridge crane. The first two listed cranes are installed at hazardous production facilities. After drawing up a plan for assessing occupational risks at the stage of risk identification, the method of questionnaires was used to collect information about production processes and determine the register of hazards. To analyze the work of the occupational health and safety management system, a multi-level control of the technological process and ensuring its safety was introduced. In practice, the relevance and availability of the Fine — Kinney method for assessing the levels of occupational risks was confirmed. When studying the significance of the impact of the procedures (elements) of the occupational health and safety management system on the probability of a hazard and, consequently, on the final level of occupational risk, the method of expert assessments was used. The methods for formalizing assessment results proposed and implemented in the organizations reflect all the stages of the process and provide answers at any stage of the study of the occupational risk levels. The measures developed based on the results of the assessment of occupational risk levels allow to maintain safe working conditions and prevent the occurrence of hazards that lead to injuries at work.

An availability-based warranty policy considering preventive maintenance and learning effects

2017 ◽  
Vol 232 (6) ◽  
pp. 576-586 ◽  
Author(s):  
Chun Su ◽  
Longfei Cheng
Keyword(s):  
Preventive Maintenance ◽  
Learning Effects ◽  
Wind Turbine Gearbox ◽  
Cost Rate ◽  
Maintenance Schedule ◽  
Warranty Period ◽  
Hazard Rate Model ◽  
Equipment Failures ◽  
Warranty Cost ◽  
Maintenance Plan

By considering learning effects during the process of maintenance, this article investigates an availability-based warranty policy from the manufacturer’s perspective. Imperfect preventive maintenance activities are implemented to reduce the number of equipment failures so as to meet the product’s availability requirement and minimize warranty servicing cost during the warranty period. Hybrid hazard rate model is used to describe imperfect preventive maintenance actions; maintenance plan and warranty servicing cost are optimized by considering learning effects. Preventive maintenance schedule within a warranty period is optimized cycle by cycle, and the warranty cost rate is minimized under the requirement of availability within each cycle. Numerical example of a wind turbine gearbox is provided to verify the effectiveness of the proposed availability-based warranty policy. Sensitivity analysis shows that by considering learning effects on maintenance, the gearbox can maintain a higher availability level with a lower warranty cost than the case without consideration of learning effects.

scholarly journals PRODUCTION RISKS IN THE OIL - GAS INDUSTRY

2021 ◽  
Vol 58 (3) ◽  
pp. 93-100
Author(s):  
P.A. Tanzharykov ◽  
◽  
U.Zh. Sarabekova ◽  
Zh.E. Zhienbekova ◽  
Zh. Zhumabek ◽  
...  
Keyword(s):  
Occupational Safety ◽  
Safety Management ◽  
Raw Materials ◽  
Health And Safety ◽  
The State ◽  
Labor Protection ◽  
Industrial Enterprises ◽  
Occupational Risks ◽  
The Republic ◽  
Industrial Risk

This article suggests ways to quickly assess the state of labor protection and ecology by calculating a number of indicators of industrial risk based on the information available in the modules for assessing labor protection by indicators of industrial risk. The efficiency of using the software proposed by the authors for the occupational health and safety management system based on a specific task from the modules "Personnel", "Events", "Equipment" and "Ecology", consisting of four main modules, is proved. In addition, this paper compares the matrix methods of risk assessment in the coordinate system "probability of an event or consequences of an event" of prevention and assessment of occupational risks for employees used in domestic and foreign practice in the occupational safety management system.Work on identifying harmful factors of accidents during the extraction, use and transportation of raw materials at industrial enterprises and assessing compliance with the requirements of the standards of the Republic of Kazakhstan should be carried out continuously. The main goal of the labor protection service is to create safe working conditions for employees at industrial enterprises, as well as to prevent occupational diseases of employees. In this regard, a system of accounting, analysis and assessment of the state of labor protection, as well as labor safety management, should work.

scholarly journals Assessment of occupational risks: New approaches, improvement, and methodology

2021 ◽  
Vol 8 (11) ◽  
pp. 79-86
Author(s):  
Polukarov et al. ◽  
Keyword(s):  
Scientific Method ◽  
Occupational Injuries ◽  
Work Activities ◽  
Professional Activities ◽  
Industrial Enterprises ◽  
New Methods ◽  
New Approaches ◽  
Occupational Risks ◽  
Risks Assessment ◽  
High Degree

This study raises the issues of occupational risks and the new approaches to their assessment, improving research methods in this direction. The relevance of the stated subject is due to a wide variety of situations that arise in modern industries and have a high degree of risk for employees of enterprises. The purpose of this study is to determine new approaches to occupational risk assessment, as well as to study various aspects of improving production activities in the context of using new methods for assessing the degree of risks. The leading scientific method is a combination of analytical and logical approaches to the set of issues brought into the topic of this study. The main results of this study: identification of new, effective methods for assessing the degree of risks of occupational injuries and estimation of the level of occupational injuries at Ukrainian enterprises in 2020 and several previous years. Prospects for further study in this direction introduce methods for assessing the real level of occupational risks in the production sphere, in order to reduce the total number of situations associated with risk for workers of modern industrial enterprises that arise in the process of conducting work activities. The applied value of this study lies in the possibility of the subsequent practical application of the obtained results, in order to form the basis for the safe implementation of professional activities by employees of enterprises and organizations operating in various spheres of the economy, industry, and production. Identification of various aspects of occupational risks assessment in various areas contributes to the elimination of such risks and prevents their occurrence in the future.

scholarly journals The assessment of the environmental impact of the waste sludge and hazardous chemicals in the arroyo of Yasynov city of Kamyanske

2021 ◽  
pp. 67-75
Author(s):  
G. Vovkodav ◽  
О. Chernyakova ◽  
К. Shcherbina
Keyword(s):  
Environmental Impact ◽  
Environmental Pollution ◽  
Technical Documentation ◽  
Hazardous Chemicals ◽  
Circulating Water ◽  
Industrial Enterprises ◽  
Geochemical Parameters ◽  
Urgent Task ◽  
The Impact ◽  
The City

The main structures of tailings and sludge facilities are tailings and sludge storage facilities, tailings and sludge hydraulic transportation facilities and circulating water supply facilities. Therefore, the assessment of the environmental impact of the sludge storage of waste and hazardous chemicals in the Yasinova arroyo of the city of Kamyanske is an urgent task for scientists and workers of the ore-processing industrial enterprises. The aim of the work is to assess the impact on the environment of the sludge storage of waste and hazardous chemicals in the Yasinova arroyo of the city of Kamyanske. The object of the study is the process of environmental pollution due to the activity of sludge from waste and hazardous chemicals in the Yasinova arroyo of the city of Kamyanske. The research subject is the reduction of the level of environmental pollution during the activity of the sludge storage’s waste and hazardous chemicals in the Yasinova arroyo of the city of Kamyanske. The initial data of the laboratory analysis of water samples were provided by the laboratory of OJSC Dniproazot. Regulatory and technical documentation is provided by the Department of Environmental Protection of the Department of Ecology and Natural Resources of the city of Kamyanske. The ecological situation in Kamyanske has long been characterized as a crisis. A significant excess of geochemical parameters of some elements in soils was recorded. Particular attention should be paid to the content of Ce and REE in the polymineral substance of tailings. Exceedances of the maximum concentration limits of Ni and Cu in the Konoplyanka River, which flows in the immediate vicinity of the tailings; which suggests an assumption that there is a migration of these elements from the tailings with groundwater and their accumulation near the river.

scholarly journals Defects search during the inspection of civil and industrial buildings and structures on the basis of laser scanning technology and information modeling approach (BIM)

2018 ◽  
Vol 146 ◽  
pp. 01007 ◽  
Author(s):  
Аnna B. Galieva ◽  
Vladimir N. Alekhin ◽  
Alexey A. Antipin ◽  
Sergey N. Gorodilov
Keyword(s):  
Laser Scanning ◽  
Residential Buildings ◽  
Three Dimensional ◽  
Information Modeling ◽  
Building Structures ◽  
Technical Documentation ◽  
Three Dimensional Model ◽  
Industrial Enterprises ◽  
Industrial Buildings ◽  
Static Calculation

This paper presents the issues of the inspection, creation of drawings and 3D model of the building in the absence thereof a technical documentation for the object of reconstruction. An approach based on the use of laser scanning technologies and information modeling of objects is proposed. The laser scanning of facades of residential buildings, objects of cultural heritage, industrial enterprises is considered. The proposed approach makes it possible to improve safety during the work on the inspection of building structures, to execute a construction project drawings and specifications with the maximum degree of detail. On the basis of the created three-dimensional model of the object it is possible to subsequently make a static calculation of the building’s structures.

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