scholarly journals Experimental Analysis on Behaviour of Adhesive Scale in Hot Die Forging to Improve Surface Quality of Automobile Parts

2014 ◽  
Vol 9 (3) ◽  
pp. 80-85 ◽  
Author(s):  
Kazuhiko Kitamura ◽  
Kazuhito Asai ◽  
Motoki Terano
Keyword(s):  
Surface Quality ◽  
Experimental Analysis ◽  
Die Forging ◽  
Automobile Parts ◽  
Hot Die Forging

Simulation and Microstructure Predict during Hot Die-Forging of Cast Mg-7.0Al-0.2Zn Magnesium Alloy

2010 ◽  
Vol 152-153 ◽  
pp. 1293-1296
Author(s):  
Li Hong Wu
Keyword(s):  
Numerical Simulation ◽  
Aluminum Alloy ◽  
Magnesium Alloy ◽  
Strain Distribution ◽  
Forging Process ◽  
Die Forging ◽  
Comparison Results ◽  
Hot Die Forging ◽  
Good Agreement

Employing the dies for aluminum alloy parts, the hot die-forging forming and numerical simulation of semi-continuous casting Mg-7.0Al-0.4Zn (AZ70) were carried out. It was indicated that AZ70 has a worse fluidity during forging and is consequently difficult to fill fully compared to aluminum alloys. The microstructure of the AZ70 forgings is in good agreement with the strain distribution generated by simulation, and strain distribution can predict the microstructure evolution. The comparison results can give a guideline on developing forging process and controlling forgings quality of the AZ70 alloy.

Improved surface quality of rotation symmetric structures by excimer laser micromachining

1997 ◽  
Author(s):  
H. K. Tönshoff ◽  
C. Graumann ◽  
M. Rinke ◽  
P. Lonergan ◽  
J. Wais
Keyword(s):  
Surface Quality ◽  
Excimer Laser ◽  
Laser Micromachining ◽  
Rotation Symmetric ◽  
Symmetric Structures

SAFETY DURING OPERATION OF FORGING AND STAMPING EQUIPMENT

2020 ◽  
Author(s):  
K.O. Kobzev ◽  
S.A. Vyalov ◽  
E.S. Bozhko ◽  
I.A. Zolotuhina ◽  
◽  
...  
Keyword(s):  
Production Equipment ◽  
Safety Requirements ◽  
Die Forging ◽  
Main Production ◽  
Hot Die Forging ◽  
General Safety

This article discusses the General safety requirements for the main production equipment, as well as General safety requirements for the tool and die tooling. Possible difficulties in hot-die forging shopsand ways to solve them in various situations are described.

Schwingungsüberlagertes Axialformen/Superimposed Oscillated Axial Forming

2020 ◽  
Vol 110 (11-12) ◽  
pp. 838-843
Author(s):  
Philipp Müller ◽  
Bernd-Arno Behrens ◽  
Sven Hübner ◽  
Hendrik Vogt ◽  
Daniel Rosenbusch ◽  
...  
Keyword(s):  
Surface Quality ◽  
Economic Importance ◽  
Combined Effect ◽  
Wird Eine ◽  
Forming Force ◽  
Forming Process ◽  
Forming Technology ◽  
Great Economic Importance ◽  
Gear Geometry

Techniken zur Steigerung der Formgebungsgrenzen in der Umformtechnik sind von hoher wirtschaftlicher Bedeutung. In dieser Arbeit wird eine Schwingungsüberlagerung im Krafthauptfluss eines Axialformprozesses zur Ausprägung einer Verzahnungsgeometrie untersucht. Die Auswirkungen der Schwingung auf die erzielbare Ausfüllung der Zahnkavitäten werden analysiert sowie die Parameter Schmierung und Oberflächengüte der Halbzeuge in ihrer kombinierten Wirkung untersucht. Es konnte eine Reduzierung der mittleren Umformkraft sowie eine Erhöhung der Formfüllung festgestellt werden. Techniques for extending the production limits in forming technology are of great economic importance. In this research, a superimposed oscillation in the main force flow of an axial forming process to form an axial gear geometry is investigated. The effects of the superimposed oscillation on the achievable form-filling of the tooth cavities are analyzed and the parameters lubrication and surface quality of the semi-finished products are investigated in their combined effect. A reduction of the averaged forming force as well as an increase of the form-filling could be achieved.

scholarly journals Face Grinding Surface Quality of High Volume Fraction SiCp/Al Composite Materials

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Xu Zhao ◽  
Yadong Gong ◽  
Guiqiang Liang ◽  
Ming Cai ◽  
Bing Han
Keyword(s):  
Friction Coefficient ◽  
Surface Morphology ◽  
Surface Quality ◽  
Volume Fraction ◽  
High Volume ◽  
Spindle Speed ◽  
High Volume Fraction ◽  
Machining Parameters ◽  
Al Composite

AbstractThe existing research on SiCp/Al composite machining mainly focuses on the machining parameters or surface morphology. However, the surface quality of SiCp/Al composites with a high volume fraction has not been extensively studied. In this study, 32 SiCp/Al specimens with a high volume fraction were prepared and their machining parameters measured. The surface quality of the specimens was then tested and the effect of the grinding parameters on the surface quality was analyzed. The grinding quality of the composite specimens was comprehensively analyzed taking the grinding force, friction coefficient, and roughness parameters as the evaluation standards. The best grinding parameters were obtained by analyzing the surface morphology. The results show that, a higher spindle speed should be chosen to obtain a better surface quality. The final surface quality is related to the friction coefficient, surface roughness, and fragmentation degree as well as the quantity and distribution of the defects. Lower feeding amount, lower grinding depth and appropriately higher spindle speed should be chosen to obtain better surface quality. Lower feeding amount, higher grinding depth and spindle speed should be chosen to balance grind efficiently and surface quality. This study proposes a systematic evaluation method, which can be used to guide the machining of SiCp/Al composites with a high volume fraction.

Simulation and Productive Practice of 60 Tons Huge Rectangular Ingot by Wind Cooling

2011 ◽  
Vol 233-235 ◽  
pp. 2714-2717
Author(s):  
Xin Gang Ai ◽  
Sheng Li Li ◽  
Dong Wei Zhang ◽  
Nan Lv ◽  
Jun Tao
Keyword(s):  
Mathematical Simulation ◽  
Surface Quality ◽  
Solidification Time ◽  
Special Method ◽  
Cooling Process ◽  
Heavy Plate ◽  
Simulation Results

Huge rectangular ingots becomes crying needs in the condition of lots of heavy plate mills more than 5m have been in operation. In this paper, a special method of wind cooling outside mould has been presented and applied to produce 60t rectangular ingot. Mathematical simulation results tell us that by wind cooling, the solidification time of the 60t ingot can be shortened by 67 minutes, internal soundness can be ensured. The wind cooling process can obviously improve microstructure and preventing skull patch by increasing the thickness of solidified shell. A 60 tons huge rectangular ingot is successfully produced by wind cooling, the surface quality of is very well and the internal soundness should be improved further.

Synthesis of high-temperature thermally expandable microcapsules and their effects on foaming quality and surface quality of foamed ABS materials

e-Polymers ◽  
2020 ◽  
Vol 20 (1) ◽  
pp. 519-527
Author(s):  
Wei Gong ◽  
Xianglin Pei ◽  
Xiaogang Yin ◽  
Daming Ban ◽  
Hai Fu ◽  
...  
Keyword(s):  
High Temperature ◽  
Surface Quality ◽  
Volume Fraction ◽  
Crosslinking Agent ◽  
Acrylonitrile Butadiene Styrene ◽  
Foaming Agent ◽  
Blowing Agent ◽  
Good Surface ◽  
Butadiene Styrene

AbstractIn this paper, acrylonitrile and hydroxypropyl acrylate are used as the binary polymerization monomers, and isooctane is used as the foaming agent to prepare high-temperature thermally expandable microcapsules. Analysis of the effect of blowing agent and crosslinking agent on the expansion properties of high-temperature thermally expandable microcapsules, the effects of foaming agent azodicarbonamide (ADCA) and micro-expansion capsule on the surface quality and foaming quality of foamed acrylonitrile–butadiene–styrene (ABS) products were investigated. The foamed product prepared by the high-temperature microcapsule has a good surface quality, the gloss is 52.3, the cell is not easily deformed, and the volume fraction is 4%; the foamed ABS/ADCA material has poor cell uniformity, the cell is easily deformed, the volume fraction is 6.5%, the surface quality is poor, and the gloss is only 8.7.

ENHANCEMENT OF SCREEN FILM MAMMOGRAM UP TO A LEVEL OF DIGITAL MAMMOGRAM: EXPERIMENTAL ANALYSIS

2013 ◽  
Vol 13 (02) ◽  
pp. 1340004
Author(s):  
APARNA NARENDRA BHALE ◽  
MANISH RATNAKAR JOSHI
Keyword(s):  
Experimental Analysis ◽  
Breast Imaging ◽  
Point Of View ◽  
Quality Analysis ◽  
Digital Mammogram ◽  
Total Recovery ◽  
Clinical Observations ◽  
Opinion Score ◽  
Better Than

Breast cancer is one of the major causes of death among women. If a cancer can be detected early, the options of treatment and the chances of total recovery will increase. From a woman's point of view, the procedure practiced (compression of breasts to record an image) to obtain a digital mammogram (DM) is exactly the same that is used to obtain a screen film mammogram (SFM). The quality of DM is undoubtedly better than SFM. However, obtaining DM is costlier and very few institutions can afford DM machines. According to the National Cancer Institute 92% of breast imaging centers in India do not have digital mammography machines and they depend on the conventional SFM. Hence in this context, one should answer "Can SFM be enhanced up to a level of DM?" In this paper, we discuss our experimental analysis in this regard. We applied elementary image enhancement techniques to obtain enhanced SFM. We performed the quality analysis of DM and enhanced SFM using standard metrics like PSNR and RMSE on more than 350 mammograms. We also used mean opinion score (MOS) analysis to evaluate enhanced SFMs. The results showed that the clarity of processed SFM is as good as DM. Furthermore, we analyzed the extent of radiation exposed during SFM and DM. We presented our literally findings and clinical observations.

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