scholarly journals Numerical Models for Fatigue Crack Evolution Study

2009 ◽  
Vol 2009 (1) ◽  
pp. 42-49 ◽  
Author(s):  
Ion Fuiorea ◽  
Daniela Bartis ◽  
Roxana Nedelcu ◽  
Florin Frunzulica

Numerical Models for Fatigue Crack Evolution StudyThe paper presents some considerations regarding to the numerical simulation of the behaviour of the riveted structures in fatigue loading conditions. In order to estimate the stress intensity factor, "k", different constitutive laws for the materials were considered. Choosing different contours for "J" integral calculation, some simplified models were studied. The final numerical results were analysed with respect to the physical tests.

2014 ◽  
Vol 1036 ◽  
pp. 668-673
Author(s):  
Roxana Nedelcu ◽  
Daniela Bartiș ◽  
Anca Lupaș ◽  
Constantin Ilie ◽  
Daniela Voicu

In this paper are described fatigue physical tests that were performed on a great number of riveted specimens with different constructive and technological parameters. Some of the purposes of the experimental tests, they were: determining the number of load cycles at which cracks by fatigue occurred, determining the moment of initiation, the location and propagation speed of the fatigue crack. For fatigue crack evolution study numerical models were designed. A simplified model for FEM analysis was proposed that reduced considerable the calculus effort and allows models for complex riveted joints. From the described experiments on specimens and numerical simulations there are some important conclusions regarding the fatigue phenomenon in riveted joints such as: important peculiarity of damage by multiple cracks is the cracks junction of adjacent rivet holes, which contributes, by jumping, to increase the degradation rate of assembly; the riveted joint model can be applied with good accuracy to estimate the durability of the structures inclusively to identify and prevent the cases of widespread fatigue damage.


Author(s):  
Jianwei Dong ◽  
Weichi Pei ◽  
Hongchao Ji ◽  
Haiyang Long ◽  
Xiaobin Fu ◽  
...  

42CrMo steel is widely used in ultrahigh-strength structures such as low-speed heavy-duty gears. Mastering the fatigue crack propagation law has important significance for predicting structural fatigue life. Firstly, the fatigue crack propagation experiment is used to obtain the upper and lower thresholds value of type I fatigue crack propagation of 42CrMo steel compact tensile specimen under the alternating load of stress ratio R = 0.1. The Paris formula describing the relationship between the fatigue crack propagation rate and the crack tip stress intensity factor between the upper and lower thresholds value is obtained. Scanning electron microscopy was used to observe the microscopic features of different stages of fatigue fracture. The results show that the twin boundary can provide a place for crack initiation; the defects in the material can promote the initiation and extension of fatigue cracks. The fatigue crack propagation of 42CrMo steel compact tensile specimens was numerically simulated by the finite element method. The relationship between the crack tip stress intensity factor and the crack length was obtained. The analysis results show that the crack tip stress intensity factor calculated by the plane finite element method differs slightly from the experimental results during the stable extension stage. After correction, the correlation coefficient between the numerical simulation correction value and the crack tip stress intensity factor value obtained by the experiment is 0.9926. Finally, the fatigue crack propagation rate corresponding to the crack tip stress intensity factor in the finite element results is calculated by the Paris formula and briefly analyzed. Compared with the experimental results, it shows that the numerical simulation is consistent with it, indicating the accuracy of the numerical simulation method, which can effectively predict the initiation and propagation of fatigue cracks in 42CrMo steel compact tensile specimens.


Author(s):  
Masanori Kikuchi ◽  
Yoshitaka Wada ◽  
Kazuhiro Suga ◽  
Chikako Ohdama

Study on the interaction of multiple cracks during fatigue crack growth processes is important for the integrity evaluation of nuclear structure. By using S-version FEM, this problem has been simulated by authors. In this study, coalescence behavior of 2 surface cracks is simulated using the method. It is assumed that 2 surface cracks exist on the same plane, and grow towards each other by fatigue. As the inner crack tips overlap, coalescence of 2 cracks occurs, and shape of cracks change significantly over very short cycles. This process is simulated in detail, and changes of stress intensity factor distributions along crack front are studied precisely. Three cases of changing crack sizes are simulated and coalescence behaviors are studied. Experimental studies are also conducted and results are compared with those of numerical simulations. Results are compared with conventional evaluation code and discussed.


2019 ◽  
Vol 13 (4) ◽  
pp. 112-117 ◽  
Author(s):  
V.Sh. Shagapov ◽  
M.N. Zapivakhina

The numerical models for the injection of warm water (in the temperature range from 300 to 340 K) into a cold porous formation are considered. Simplified models describing the processes of heat and mass transfer are proposed. The influence of the parameters determining the initial state of the porous medium, the boundary pressure, temperature and moisture content on the rate of propagation of hydrodynamic and temperature fields in the porous medium is investigated. It has been established that it is economically feasible to melt frozen soils saturated with ice and gas (air) at a sufficiently low temperature of the injected water (about 300 K).


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 475
Author(s):  
Lukáš Trávníček ◽  
Ivo Kuběna ◽  
Veronika Mazánová ◽  
Tomáš Vojtek ◽  
Jaroslav Polák ◽  
...  

In this work two approaches to the description of short fatigue crack growth rate under large-scale yielding condition were comprehensively tested: (i) plastic component of the J-integral and (ii) Polák model of crack propagation. The ability to predict residual fatigue life of bodies with short initial cracks was studied for stainless steels Sanicro 25 and 304L. Despite their coarse microstructure and very different cyclic stress–strain response, the employed continuum mechanics models were found to give satisfactory results. Finite element modeling was used to determine the J-integrals and to simulate the evolution of crack front shapes, which corresponded to the real cracks observed on the fracture surfaces of the specimens. Residual fatigue lives estimated by these models were in good agreement with the number of cycles to failure of individual test specimens strained at various total strain amplitudes. Moreover, the crack growth rates of both investigated materials fell onto the same curve that was previously obtained for other steels with different properties. Such a “master curve” was achieved using the plastic part of J-integral and it has the potential of being an advantageous tool to model the fatigue crack propagation under large-scale yielding regime without a need of any additional experimental data.


2012 ◽  
Vol 525-526 ◽  
pp. 221-224
Author(s):  
Rui Bao ◽  
Xiao Chen Zhao ◽  
Ting Zhang ◽  
Jian Yu Zhang

Experiments have been conducted to investigate the crack growth characteristics of 7050-T7451 aluminium plate in L-S orientation. Two loading conditions are selected, i.e. constant amplitude and constant stress intensity factor range (ΔK). The effects of ΔK-levels and stress ratios (R) on crack splitting are studied. Test data shows that crack splitting could result in the reverse of crack growth rate trend with the increasing R ratio at high ΔK-level. The appearance of crack splitting depends on both ΔK and R.


2013 ◽  
Vol 108-109 ◽  
pp. 40-50
Author(s):  
Osamu Watanabe ◽  
Kexin Chang ◽  
Akihiro Matsuda ◽  
Nobuyoshi Yanagida

2007 ◽  
Vol 353-358 ◽  
pp. 485-490 ◽  
Author(s):  
Y.M. Baik ◽  
K.S. Kim

Crack growth in compact specimens of type 304 stainless steel is studied at 538oC. Loading conditions include pure fatigue loading, static loading and fatigue loading with hold time. Crack growth rates are correlated with the stress intensity factor. A finite element analysis is performed to understand the crack tip field under creep-fatigue loading. It is found that fatigue loading interrupts stress relaxation around the crack tip and cause stress reinstatement, thereby accelerating crack growth compared with pure static loading. An effort is made to model crack growth rates under combined influence of creep and fatigue loading. The correlation with the stress intensity factor is found better when da/dt is used instead of da/dN. Both the linear summation rule and the dominant damage rule overestimate crack growth rates under creep-fatigue loading. A model is proposed to better correlate crack growth rates under creep-fatigue loading: 1 c f da da da dt dt dt Ψ −Ψ     =         , where Ψ is an exponent determined from damage under pure fatigue loading and pure creep loading. This model correlates crack growth rates for relatively small loads and low stress intensity factors. However, correlation becomes poor as the crack growth rate becomes large under a high level of load.


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