scholarly journals Cutting experiments in a computer using atomic models of a copper crystal and a diamond tool.

1990 ◽  
Vol 56 (8) ◽  
pp. 1480-1486 ◽  
Author(s):  
Toyoshiro INAMURA ◽  
Hiroyuki SUZUKI ◽  
Nobuhiro TAKEZAWA
Keyword(s):  
Diamond Tool ◽  
Copper Crystal ◽  
Atomic Models ◽  
Cutting Experiments

Cutting Force Evolution and its Power Spectrum Analysis with Tool Wear Progress in Ultra-Precision Raster Milling

2014 ◽  
Vol 625 ◽  
pp. 20-25
Author(s):  
Guo Qing Zhang ◽  
Suet To ◽  
Gao Bo Xiao
Keyword(s):  
Power Spectrum ◽  
Tool Wear ◽  
Cutting Force ◽  
Spectrum Analysis ◽  
Diamond Tool ◽  
Power Spectrum Analysis ◽  
Spectrum Density ◽  
Ultra Precision ◽  
The Time Domain ◽  
Cutting Experiments

In this paper, cutting force and its power spectrum analysis at different tool wear levels are explored. A dynamic model is established to simulate the measured cutting force compositions, and a series of cutting experiments have been conducted to investigate the cutting force evolution with the tool wear progress. Research results reveal that in the time domain, the cutting force in UPRM is characterized as a force pulse follows by a damped vibration signals, the vibration can be modeled by a second order impulse response of the measurement system. While in the frequency domain, it is found that the power spectrum density at the natural frequency of dynamometer increases with the progress of tool wear, which therefore can be utilized to monitor diamond tool wear in UPRM.

Finish Cutting of Carbide Mold with Thermally Affected Layer by Diamond Tool

2012 ◽  
Vol 565 ◽  
pp. 382-387
Author(s):  
Kazuki Imazato ◽  
Koichi Okuda ◽  
Hiroo Shizuka ◽  
Masayuki Nunobiki
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Cutting Force ◽  
Diamond Tool ◽  
Depth Of Cut ◽  
Good Surface ◽  
Finish Cutting ◽  
Ultra Precision ◽  
Cutting Experiments ◽  
Edm Process

This paper deals with finish cutting of thermally affected layer on cemented carbide by a diamond tool in order to machine efficiently the carbide mold with high accuracy and good surface without a polishing. The microstructure of thermally affected layer left by EDM process was observed and analyzed by EPMA. Its hardness and thickness were measured. Subsequently, the cutting experiments were carried out by using a PCD tool and an ultra-precision cutting machine. The effects of the thermally affected layer on the surface roughness, the cutting force and the tool wear were investigated. As a result, it was confirmed that the cutting force decreased with an increase in the depth of cut. Furthermore, it was found that the tool wear and the surface roughness obtained by cutting the thermally affected layer were greater than those of the original workpiece.

Experimental Study on the Wear of Single Crystal Diamond Tools in Ultra-Precision Cutting of Titanium Alloy

2016 ◽  
Vol 693 ◽  
pp. 1015-1021 ◽  
Author(s):  
Lin Hua Hu ◽  
Ming Zhou
Keyword(s):  
Titanium Alloy ◽  
Diamond Tool ◽  
Crater Wear ◽  
Single Crystalline ◽  
Diamond Tools ◽  
Alloy Material ◽  
Single Crystal Diamond ◽  
Ultra Precision ◽  
Flank Face ◽  
Cutting Experiments

In this paper, ultra-precision cutting experiments were carried out with titanium alloy material Ti-6A1-4V by using single crystalline diamond tools. Experimental results show that the wear patterns of rake face of diamond tools are crater wear and groove wear, the wear patterns of flank face of diamond tools are uniform wear and groove wear, and the wear mechanisms of single crystalline diamond tool are chemical wear and mechanical wear. Graphitization and microcosmic cleavage of the diamond tools occur in the cutting process.

The Study of the Influence of Tool Wear on Cutting Temperature in Diamond Ultra-Precision Cutting of Aluminum Alloy Mirror

2016 ◽  
Vol 693 ◽  
pp. 982-989 ◽  
Author(s):  
Yuan Jing Zhang ◽  
Guo Jun Dong ◽  
Ming Zhou
Keyword(s):  
Aluminum Alloy ◽  
Tool Wear ◽  
Diamond Tool ◽  
Cutting Temperature ◽  
Fem Simulation ◽  
Thermal Imager ◽  
Average Width ◽  
Ultra Precision ◽  
Flank Face ◽  
Cutting Experiments

This paper performed a series of finite element method (FEM) simulation to investigate the influence of the tool wear on the cutting temperature in the diamond ultra-precision cutting of the aluminum alloy mirror. The two-dimensional FEM model including the diamond tool with the different average width of wear land on flank face was established. A series of ultra-precision cutting experiments using different cutting distance was performed. The tool wear was detected by scanning electron microscopy (SEM), and the cutting temperature was detected by infrared thermal imager. The comparison of the simulation investigations and the experimental investigations was done. The results revealed that the cutting temperature increases with an increase of the average width of wear land on flank face in the FEM simulation. And in the ultra-precision cutting experiments the diamond tool wear becomes severe as the cutting distance increases, meanwhile the severe tool wear results in the higher cutting temperature. Consequently the FEM simulations prove to be right.

Tool Wear Properties of Diamond-Cutting Ferrous Metal

2014 ◽  
Vol 1027 ◽  
pp. 36-39 ◽  
Author(s):  
Shuai Huang ◽  
Xin Liu ◽  
Fa Ze Chen ◽  
Wen Ji Xu
Keyword(s):  
Tool Wear ◽  
Md Simulation ◽  
Diamond Tool ◽  
Wear Behavior ◽  
Ferrous Metal ◽  
Wear Properties ◽  
Diamond Cutting ◽  
Cutting Experiments ◽  
Ultrasonic Elliptical Vibration ◽  
Graphitization Temperature

The applicability of diamond cutting is greatly restricted due to the serious chemical wear for the machining of ferrous materials. The processes of diamond natural graphitization and graphitization in diamond/Fe interface were analysed by molecular dynamics (MD). Simulation proved that the graphitization temperature decreased from 5215 K of natural graphitization process to 1300 K at diamond/Fe interface, and diamond which near the Fe atoms was graphitized firstly. Diamond tool wear behavior during ordinary cutting and ultrasonic elliptical vibration cutting (UEVC) of NAK80, S136 was analysed. Results showed that the diamond tool wear decreased greatly in UEVC. MD Simulation and cutting experiments both demonstrated that lowering the temperature of the interface could effectively reduce the wear of diamond tool.

The use of high-resolution methods of research in the design of the diamond-matrix interface to increase the durability of the diamond tool

2020 ◽  
Vol 86 (6) ◽  
pp. 62-71
Author(s):  
P. P. Sharin ◽  
S. P. Yakovleva ◽  
M. P. Akimova ◽  
V. I. Popov
Keyword(s):  
High Resolution ◽  
Diamond Tool ◽  
Diamond Surface ◽  
Matrix Interface ◽  
Reaction Products ◽  
Diamond Tools ◽  
Functional Composites ◽  
Mechanical Adhesion ◽  
Carbide Matrix ◽  
Diamond Retention

The results of studying fundamental and applied problems regarding the formation of boundary layers between diamond and carbide matrix are presented with the goal to develop a highly resistant diamond tool. The new approaches to the synthesis of diamond-carbide materials combining diamond metallization and sintering in a single-stage technology are presented. The developed technology eliminates the re-heating of a metallized coatings which results in their destruction and enhanced graphitization of diamond (these phenomena restrict using metallization procedure to improve diamond retention and synthesis of high-functional composites for diamond tools). The goal of the study is analysis the structural and phase state of the «diamond – carbide matrix» interface in a diamond tool obtained by the new technology and the main factors determining the level of diamond retention in the presence of a metallized coating. Unique opportunities provided by modern high-resolution methods of research were used in the study. The elemental composition and morphological features of the diamond-matrix interface were studied using the methods of scanning electron microscopy, atomic force microscopy, X-ray microanalysis and Raman spectroscopy. Identification of the reaction products, including non-diamond carbon was performed. It is shown that the introduction of the powder-metallizer significantly modified the contact boundaries and provide conditions for improving the chemical and mechanical adhesion of the diamond-matrix system. The formation of the well-developed nano- and sub-microscale roughness of the diamond surface and dense filling of the existing voids with nanoscale layers of metal-infiltrate was revealed. The multilevel organization of highly structured elements of the transition zone with the minimal graphitization ensured the monolithic character and strength of the diamond-matrix bond. Comparative service tests of preproduction and control samples of diamond dressers proved the efficiency of developed hybrid technology (the specific performance of diamond tools increased by 39 – 45%). New fundamental and applied results have been obtained in the field of studying interface zones in crystalline multiphase systems that can be used to regulate adhesion phenomena at the interphase boundaries and develop highly efficient composite materials.

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