An approach to modeling continuous turbine engine operation from startup to shutdown

Author(s):  
M. CHAPPELL ◽  
P. MCLAUGHLIN
Author(s):  
Masahiro Kurosaki ◽  
Minoru Sasamoto ◽  
Kentaro Asaka ◽  
Keiko Nakamura ◽  
Daiki Kakiuchi

This paper presents an efficient numerical integration method for a volume dynamics model in gas turbine engine transient simulations. It is a modified implicit Euler method that allows a time increment that would not be stable with the explicit Euler method. The Jacobian matrix of a nonlinear engine model is evaluated along the steady state engine operation line and scheduled as a function of the corrected shaft speed in advance, eliminating the necessity of computing during the simulation. The proposed method was applied to transient simulations of a compressor rig test model composed of a compressor, a nozzle with variable geometry and a volume placed between them. The eigenvalues of the simplified volume dynamics were analytically derived. It is shown that they are functions of the characteristic time of the volume defined by mass present in the volume divided by mass flow rate flowing into and out of the volume and dimensionless influence coefficients of nearby components.


Author(s):  
Mikhail Gritckevich ◽  
Kunyuan Zhou ◽  
Vincent Peltier ◽  
Markus Raben ◽  
Olga Galchenko

A comprehensive study of several labyrinth seals has been performed in the framework of both single-objective and multi-objective optimizations with the main focus on the effect of stator grooves formed due to the rubbing during gas turbine engine operation. For that purpose, the developed optimization workflow based on the DLR-AutoOpti optimizer and ANSYS-Workbench CAE environment has been employed to reduce the leakage flow and windage heating for several seals. The obtained results indicate that the seal designs obtained from optimizations without stator grooves have worse performance during the lifecycle than those with the stator grooves, justifying the importance of considering this effect for real engineering applications.


Author(s):  
Alexandr N. Arkhipov ◽  
Yury A. Ravikovich ◽  
Anton A. Matushkin ◽  
Dmitry P. Kholobtsev

Abstract The regional aircraft with a turbofan gas turbine engine, created in Russia, is successfully operated in the world market. Further increase of the life and reduction of the cost of the life cycle are necessary to ensure the competitive advantages of the engine. One of the units limiting the engine life is the compressor rotor. The cyclic life of the rotor depends on many factors: the stress-strain state in critical zones, the life of the material under low-cycle loading, the regime of engine operation, production deviations (within tolerances), etc. In order to verify the influence of geometry deviations, the calculations of the model with nominal dimensions and the model with the most unfavorable geometric dimensions (worst cases) have been carried out. The obtained influence coefficients for geometric and weight tolerances are then used for probabilistic modeling of stresses in the critical zone. Rotor speed and gas loads on the blades for different flight missions and engine wear are determined from the corresponding aerodynamic calculations taking into account the actual flight cycles (takeoff, reduction, reverse) and are also used for stress recalculations. The subsequent calculation of the rotor cyclic life and the resource assessment is carried out taking into account the spread of the material low-cycle fatigue by probabilistic modeling of the rotor geometry and weight loads. A preliminary assessment of the coefficients of tolerances influence on stress in the critical zone can be used to select the optimal (in terms of life) tolerances at the design stage. Taking into account the actual geometric and weight parameters can allow estimating the stress and expected life of each manufactured rotor.


2018 ◽  
Vol 220 ◽  
pp. 03002
Author(s):  
Venedikt Kuz’michev ◽  
Ilia Krupenich ◽  
Evgeny Filinov ◽  
Andrey Tkachenko

The aim of engine control optimization is to derive the optimal control law for engine operation managing during the aircraft flight. For numerical modeling a continuous flight process defined by a system of differential equations is replaced by a discrete multi-step process. Values of engine control parameters in particular step uniquely identify a system transitions from one state to another. The algorithm is based on the numerical method of dynamic programming and the Bellman optimality principle. The task is represented as a sequence of nested optimization subtasks, so that control optimization at the first step is external to all others. The optimum control function can be determined using the minimax principle of optimality. Aircraft performance calculation is performed by numerical integration of differential equations of aircraft movement.


2001 ◽  
Vol 123 (3) ◽  
pp. 574-579 ◽  
Author(s):  
M. Y. Leong ◽  
C. S. Smugeresky ◽  
V. G. McDonell ◽  
G. S. Samuelsen

Designers of advanced gas turbine combustors are considering lean direct injection strategies to achieve low NOx emission levels. In the present study, the performance of a multipoint radial airblast fuel injector Lean Burn injector (LBI) is explored for various conditions that target low-power gas turbine engine operation. Reacting tests were conducted in a model can combustor at 4 and 6.6 atm, and at a dome air preheat temperature of 533 K, using Jet-A as the liquid fuel. Emissions measurements were made at equivalence ratios between 0.37 and 0.65. The pressure drop across the airblast injector holes was maintained at 3 and 7–8 percent. The results indicate that the LBI performance for the conditions considered is not sufficiently predicted by existing emissions correlations. In addition, NOx performance is impacted by atomizing air flows, suggesting that droplet size is critical even at the expense of penetration to the wall opposite the injector. The results provide a baseline from which to optimize the performance of the LBI for low-power operation.


Author(s):  
G. Paniagua ◽  
C. H. Sieverding ◽  
T. Arts

Advances in turbine-based engine efficiency and reliability are achieved through better knowledge of the mechanical interaction with the flow. The life-limiting component of a modern gas turbine engine is the high-pressure (HP) turbine stage due to the arduous environment. For the same reason, real gas turbine engine operation prevents fundamental research. Various types of experimental approaches have been developed to study the flow and in particular the heat transfer, cooling, materials, aero-elastic issues and forced response in turbines. Over the last 30 years short duration facilities have dominated the research in the study of turbine heat transfer and cooling. Two decades after the development of the von Karman Institute compression tube facility (built in the 90s), one could reconsider the design choices in view of the modern technology in compression, heating, control and electronics. The present paper provides first the history of the development and then how the wind tunnel is operated. Additionally the paper disseminates the experience and best practices in specifically designed measurement techniques to both experimentalists and experts in data processing. The final section overviews the turbine research capabilities, providing details on the required upgrades to the test section.


Author(s):  
S. A. Savelle ◽  
G. D. Garrard

The T55-L-712 turboshaft engine, used in the U.S. Army CH-47D Chinook helicopter, has been simulated using version 3.0 of the Advanced Turbine Engine Simulation Technique (ATEST) and version 1.0 of the Aerodynamic Turbine Engine Code (ATEC). The models simulate transient and dynamic engine operation from idle to maximum power and run on an IBM-compatible personal computer. ATEST is a modular one-dimensional component-level transient turbine engine simulation. The simulation is tailored to a specific engine using engine-specific component maps and an engine-specific supervisory subroutine that defines component interrelationships. ATEC is a one-dimensional, time-dependent, dynamic turbine engine simulation. ATEC simulates the operation of a gas turbine by solving the one-dimensional, time dependent Euler equations with turbomachinery source terms. The simulation uses elemental control volumes at the sub-component level (e.g. compressor stage). The paper discusses how limited information from a variety of sources was adapted for use in the T55 simulations and how commonality between the models allowed reuse of the same material. The first application of a new turbine engine model, ATEC, to a specific engine is also discussed. Calibration and operational verification of the simulations will be discussed, along with the status of the simulations.


Author(s):  
Kenneth W. Van Treuren ◽  
D. Neal Barlow ◽  
William H. Heiser ◽  
Matthew J. Wagner ◽  
Nelson H. Forster

The liquid oil lubrication system of current aircraft jet engines accounts for approximately 10–15% of the total weight of the engine. It has long been a goal of the aircraft gas turbine industry to reduce this weight. Vapor-Phase Lubrication (VPL) is a promising technology to eliminate liquid oil lubrication. The current investigation resulted in the first gas turbine to operate in the absence of conventional liquid lubrication. A phosphate ester, commercially known as DURAD 620B, was chosen for the test. Extensive research at Wright Laboratory demonstrated that this lubricant could reliably lubricate railing element bearings in the gas turbine engine environment. The Allison T63 engine was selected as the test vehicle because of its small size and bearing configuration. Specifically, VPL was evaluated in the number eight bearing because it is located in a relatively hot environment, in line with the combustor discharge, and it can be isolated from the other bearings and the liquid lubrication system. The bearing was fully instrumented and its performance with standard oil lubrication was documented. Results of this baseline study were used to develop a thermodynamic model to predict the bearing temperature with VPL. The engine was then operated at a ground idle condition with VPL with the lubricant misted into the #8 bearing at 13 ml/hr. The bearing temperature stabilized at 283°C within 10 minutes. Engine operation was continued successfully for a total of one hour. No abnormal wear of the rolling contact surfaces was found when the bearing was later examined. Bearing temperatures after engine shutdown indicated the bearing had reached thermodynamic equilibrium with its surroundings during the test. After shutdown bearing temperatures steadily decreased without the soakback effect seen after shutdown in standard lubricated bearings. In contrast, the oil lubricated bearing ran at a considerably lower operating temperature (83°C) and was significantly heated by its surroundings after engine shutdown. In the baseline tests, the final bearing temperatures never reached that of the operating VPL system.


Author(s):  
Wade Casey ◽  
Donald Malloy ◽  
Steve Arnold ◽  
Gregory Shaff ◽  
David Kidman

Turbine engine airstarts are conducted throughout the aircraft airspeed/altitude envelope in ground-based simulation test facilities and in flight tests to ensure safe and reliable engine operation. Differences in airstart times are attributable to variations in engine turnaround speed (the engine core speed at which the airstart is initiated in spooldown airstarts); combustor lightoff time; installation effects such as customer bleed and power extraction; starter motor torque; fuel flow scheduling; and engine-to-engine variation and degradation. An analytical approach is presented to account for these differences and adjust engine airstart time for a low-bypass, twin-spool, military, turbofan engine. Two examples are presented illustrating the difference in airstart times and the analytical approach used to adjust the start times.


Author(s):  
Brian T. Bohan ◽  
Marc D. Polanka

Abstract The innovative Ultra Compact Combustor (UCC) is an alternative to traditional turbine engine combustors and has been shown to reduce the combustor volume and offer potential improvements in combustion efficiency. Prior UCC configurations featured a circumferential combustion cavity positioned around the outside diameter (OD) of the engine. This configuration would be difficult to implement in a vehicle with a small, fixed diameter and had difficulty migrating the hot combustion products at the OD radially inward across an axial core flow to present a uniform temperature distribution to the first turbine stage. The present study experimentally tested a new UCC configuration that featured a circumferential cavity that exhausted axially into a dilution zone positioned just upstream of the nozzle guide vanes. The combustor was sized as a replacement burner for the JetCat P90 RXi small-scale turbine engine and fit inside the engine casing. This combustor configuration achieved a 33% length reduction compared to the stock JetCat combustor and achieved comparable engine performance across a limited operating range. Self-sustaining engine operation was achieved with a rotating compressor and turbine making this study the first to achieve operation of a UCC powered turbine engine.


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