scholarly journals Stress Analysis of Engine Camshaft from Light Metal

2018 ◽  
Vol 2 (1) ◽  
pp. 37-44
Author(s):  
Sharuddin Mohd Dahuri ◽  

This paper presents the structure and static model of engine camshaft analysis. For the purposes of this analysis, the finite element method is used. Camshaft is one of the critical components for effective and precise work of internal combustion engines. This camshaft rotates at high speed causing pressure and vibration in the system. Camshafts are also subject to varying fatigue burden due to cam plunger contact. These precise values are required to be determined to prevent failure in the camshaft. The objective of the project is to model and to perform pressure analysis on the camshaft machine. In this project the standard engine camshafts are modeled and analyzed using the CATIA V5R21 software respectively. This model is created by the basic requirements of the engine. It is done with an existing background, such as the power of acting on cam by means of a valve while running at maximum speed. Here the approach becomes fully CAE based. CAE-based approaches enrich Research and limit the time span. A study was conducted to predict the behavior of the different camshafts structure of the material using the finite three-dimensional pressure of the element. Four types of materials such as Steel, Titanium, Aluminum and Magnesium are taken into account. FEA Stress and maximum displacement decisions are calculated and compared to all of the above materials. The conclusion is to focus on the material suitable for the camshaft to reduce the maximum displacement and weight. Titanium materials become the best material for camshaft manufacturing based on analysis.

1989 ◽  
Vol 111 (3) ◽  
pp. 264-271 ◽  
Author(s):  
K. Nagaya

This paper presents a method for solving the dynamic response problems of a driven valve system and the stress problem of valve springs for internal combustion engines. In this system there is hysteresis behavior in the spring constants during the rotation of the cam shaft. To treat this nonlinearity, the rigidity of each section is assumed to be one of a partly linear spring. For the valve trains, the cam profile is complex in general. To treat a general cam profile, this paper applies a combination method of the Fourier expansion, the Laplace transform and the analytical connection methods, and gives a response of valve trains. This paper also presents a theoretical result for the stresses in the valve spring due to the motion of the valve train based on the three dimensional curved beam theory.


Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4215
Author(s):  
Radosław Wróbel ◽  
Lech Sitnik ◽  
Monika Andrych-Zalewska ◽  
Łukasz Łoza ◽  
Radostin Dimitrov ◽  
...  

The article presents the results of research on the vibroacoustic response of internal combustion engines mounted in a vehicle. The vehicles studied belong to popular models, which became available in successive versions. Each group included vehicles of the same model of an older generation (equipped with a naturally aspirated engine) and of a newer generation, including downsized (and turbocharged) engines. Tests in each group were carried out under repeatable conditions on a chassis-load dynamometer. The vibrations were measured using single-axis accelerometers mounted on the steering wheel, engine, and driver’s head restraint mounting. The primary purpose of the study was to verify whether the new generations of vehicles equipped with additional high-speed elements (compressors) generate additional harmonics (especially those within the range potentially affecting travel comfort and human health) and whether there are significant changes in the distribution of spectral power density in the new generations. As the study showed, new generations of vehicles are characterized by a different vibroacoustic response, and the trend of change is the same in each of the families studied.


2018 ◽  
Vol 20 (4) ◽  
pp. 393-404 ◽  
Author(s):  
José Galindo ◽  
Roberto Navarro ◽  
Luis Miguel García-Cuevas ◽  
Daniel Tarí ◽  
Hadi Tartoussi ◽  
...  

Zero-dimensional/one-dimensional computational fluid dynamics codes are used to simulate the performance of complete internal combustion engines. In such codes, the operation of a turbocharger compressor is usually addressed employing its performance map. However, simulation of engine transients may drive the compressor to work at operating conditions outside the region provided by the manufacturer map. Therefore, a method is required to extrapolate the performance map to extended off-design conditions. This work examines several extrapolating methods at the different off-design regions, namely, low-pressure ratio zone, low-speed zone and high-speed zone. The accuracy of the methods is assessed with the aid of compressor extreme off-design measurements. In this way, the best method is selected for each region and the manufacturer map is used in design conditions, resulting in a zonal extrapolating approach aiming to preserve accuracy. The transitions between extrapolated zones are corrected, avoiding discontinuities and instabilities.


2011 ◽  
Vol 314-316 ◽  
pp. 401-404 ◽  
Author(s):  
Min Zhang ◽  
Chuan Zhen Huang ◽  
Guo Wen Chen ◽  
Yu Xi Jia

The extrudate swell of the polymer extrusion process was studied with the experiment and simulation method. The extrudate swell process was recorded by the high-speed photography apparatus. The swell rate at the different time was calculated. It is found that the extrudate swell rate increase at the first five seconds. The maximum swell rate is about 4.37%. The three-dimensional numerical simulation model of the experiment die path was founded. The extrusion process including the extrudate swell was simulated used the Finite Element Method. Such simulated results as the velocity vector, the shear rate profile and the end of the swell zone were analyzed. The extrudate swell end got by the simulation is similar with the experiment result.


Author(s):  
M-T Ma ◽  
E H Smith ◽  
I Sherrington

The study of piston ring lubrication in internal combustion engines has remained a very active area in tribology. Theoretical analyses have been developed by many researchers to predict the performance characteristics of piston rings, but almost all previous models established were based upon the assumption that ring/cylinder geometry was axisymmetric. This may not be adequate for modern-day engine design since it is well known that cylinder bores are not perfectly circular. They suffer radial distortions which arise for various reasons. In the current work, a three-dimensional model has been developed to account for the effects of bore out-of-roundness. In order to do this, the three-dimensional Reynolds equation was solved cyclically using the finite difference method in fully flooded lubrication conditions. In this part of the paper, the theoretical model is presented and the effect of bore shape on piston ring performance is examined with three proposed types of bore (circular, elliptical and four-lobe). The results have shown that piston ring performance is significantly dependent on the bore shape or bore out-of-roundness.


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