LASER SCANNING METHOD FOR DETERMINATION OF GEOMETRIC QUALITY PARAMETERS OF PREFORMS PRODUCED BY WIRE + ARC ADDITIVE MANUFACTURING

2019 ◽  
Author(s):  
Igor Felice ◽  
Danielle Monteiro Souza ◽  
Leandro João da Silva ◽  
Douglas Araujo ◽  
Ruham Reis
Keyword(s):  
Additive Manufacturing ◽  
Laser Scanning ◽  
Quality Parameters ◽  
Scanning Method ◽  
Geometric Quality ◽  
Wire Arc Additive Manufacturing

scholarly journals Determination of Elevator Shaft Uprightness Applying the Terrestrial Laser Scanning Method / Určovanie Zvislosti Výťahovej Šachty Metódou Terestrického Laserového Skenovania

2013 ◽  
Vol 59 (3) ◽  
pp. 6-20
Author(s):  
Ľudovít Kovanič
Keyword(s):  
Spatial Data ◽  
Laser Scanning ◽  
Terrestrial Laser Scanning ◽  
Measured Data ◽  
Geometrical Parameters ◽  
Scanning Method ◽  
Precise Method ◽  
Geodetic Measurements

Abstract This paper presents the results obtained from geodetic measurements and processing the data with the objective to determine geometrical parameters of an elevator shaft applying classical as well as modern approaches for obtaining the measured data. The intention was to verify the possibility to apply the terrestrial laser scanning (TLS) method as a suitable, efficient and precise method for collecting spatial data.

scholarly journals In-process range-resolved interferometric (RRI) 3d layer height measurements for wire + arc additive manufacturing (WAAM)

2021 ◽  
Author(s):  
Jonathan Mark Mark Hallam ◽  
Thomas Kissinger ◽  
Thomas Charrett ◽  
Ralph P Tatam
Keyword(s):  
Additive Manufacturing ◽  
Laser Scanning ◽  
Cost Effective ◽  
Depth Of Field ◽  
Distance Measurements ◽  
Layer Height ◽  
Post Process ◽  
Motion System ◽  
Process Measurements ◽  
Wire Arc Additive Manufacturing

Abstract In this work a range resolved interferometry (RRI) instrument for absolute distance measurements is integrated into a wire + arc additive manufacturing (WAAM) system to provide in-process monitoring of layer height, and prospects for volume and profile monitoring are discussed. Interferometry as a coherent optical technique offers a straightforward in-process measurement even in the harsh welding environment, as compared to non-coherent techniques based either on laser profiling or camera vision systems. RRI can be accomplished at significantly lower cost, and with higher depth of field (up to 10s of cm) than existing optical coherence tomography based weld monitoring. In this experiment titanium feedstock was used to create a 150mm long, 13.5mm high weld-wall comprised of 11 welded layers. The RRI in-process measurements are in very good agreement with both mid-process, on-machine micrometer measurements taken by hand after each weld, and post-process laser scanning measurements of the completed wall. The high depth of field allows direct referencing of the layer height measurements to the build plate making the measurement independent of the motion system and build plate bending, considerably lowering uncertainties. This, together with the capability for cost-effective in-process measurements in harsh environments, should make the proposed approach very interesting for routine use in WAAM systems.

Measurement of erosion state and refractory lining thickness of blast furnace hearth by using three-dimensional laser scanning method

2020 ◽  
Vol 118 (1) ◽  
pp. 106
Author(s):  
Lei Zhang ◽  
Jianliang Zhang ◽  
Kexin Jiao ◽  
Guoli Jia ◽  
Jian Gong ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Laser Scanning ◽  
Refractory Lining ◽  
Three Dimensional ◽  
3D Laser Scanning ◽  
Scanning Method ◽  
Blast Furnace Production ◽  
Severe Erosion ◽  
Residual Thickness ◽  
Minimum Depth

The three-dimensional (3D) model of erosion state of blast furnace (BF) hearth was obtained by using 3D laser scanning method. The thickness of refractory lining can be measured anywhere and the erosion curves were extracted both in the circumferential and height directions to analyze the erosion characteristics. The results show that the most eroded positions located below 20# tuyere with an elevation of 7700 mm and below 24#–25# tuyere with an elevation of 8100 mm, the residual thickness here is only 295 mm. In the circumferential directions, the serious eroded areas located between every two tapholes while the taphole areas were protected well by the bonding material. In the height directions, the severe erosion areas located between the elevation of 7600 mm to 8200 mm. According to the calculation, the minimum depth to ensure the deadman floats in the hearth is 2581 mm, corresponding to the elevation of 7619 mm. It can be considered that during the blast furnace production process, the deadman has been sinking to the bottom of BF hearth and the erosion areas gradually formed at the root of deadman.

The Frequency of Occurrence of Handwriting Performance Features Used to Predict Whether Questioned Signatures are Simulated

2018 ◽  
Vol 28 ◽  
pp. 35-42
Author(s):  
David Black ◽  
Bryan Found ◽  
Doug Rogers
Keyword(s):  
Large Population ◽  
Quality Parameters ◽  
Frequency Of Occurrence ◽  
Relative Speed ◽  
Simulation Process ◽  
Spatial Features ◽  
And Performance ◽  
Document Examiners ◽  
Line Trace

Forensic Document Examiners (FDEs) examine the physical morphology and performance attributes of a line trace when comparing questioned to specimen handwriting samples for the purpose of determining authorship. Along with spatial features, the elements of execution of the handwriting are thought to provide information as to whether or not a questioned sample is the product of a disguise or simulation process. Line features such as tremor, pen-lifts, blunt beginning and terminating strokes, indicators of relative speed, splicing and touch ups, are subjectively assessed and used in comparisons by FDEs and can contribute to the formation of an opinion as to the validity of a questioned sample of handwriting or signatures. In spite of the routine use of features such as these, there is little information available regarding the relative frequency of occurrence of these features in populations of disguised and simulated samples when compared to a large population of a single individual’s signature. This study describes a survey of the occurrence of these features in 46 disguised signatures, 620 simulated signatures (produced by 31 different amateur forgers) and 177 genuine signatures. It was found that the presence of splices and touch-ups were particularly good predictors of the simulation process and that all line quality parameters were potentially useful contributors in the determination of the authenticity of questioned signatures. Purchase Article - $10

Study of effect of technological lubricant type and parameters of tool surface layer on characteristics of multitoothed mandrelling methods of holes

2020 ◽  
pp. 246-251
Author(s):  
A.V. Shchedrin ◽  
I.Yu. Ignatkin ◽  
N.Yu. Chikhacheva
Keyword(s):  
Surface Layer ◽  
Quality Parameters ◽  
Tool Surface ◽  
Geometric Quality ◽  
Technological Lubricant

The regularities of the change in the mandrelling forces and the geometric quality parameters of the obtained holes depending on the type of technological lubricant and the parameters of the tool surface layer that implements the scheme of sequential multi-tooth mandrelling are experimentally studied.

scholarly journals Geometry and Distortion Prediction of Multiple Layers for Wire Arc Additive Manufacturing with Artificial Neural Networks

2021 ◽  
Vol 11 (10) ◽  
pp. 4694
Author(s):  
Christian Wacker ◽  
Markus Köhler ◽  
Martin David ◽  
Franziska Aschersleben ◽  
Felix Gabriel ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Welding Process ◽  
High Energy ◽  
Welding Distortion ◽  
Direct Energy Deposition ◽  
Direct Energy ◽  
Industrial Use ◽  
Artificial Neural ◽  
Artificial Neural Network Ann ◽  
Wire Arc Additive Manufacturing

Wire arc additive manufacturing (WAAM) is a direct energy deposition (DED) process with high deposition rates, but deformation and distortion can occur due to the high energy input and resulting strains. Despite great efforts, the prediction of distortion and resulting geometry in additive manufacturing processes using WAAM remains challenging. In this work, an artificial neural network (ANN) is established to predict welding distortion and geometric accuracy for multilayer WAAM structures. For demonstration purposes, the ANN creation process is presented on a smaller scale for multilayer beads on plate welds on a thin substrate sheet. Multiple concepts for the creation of ANNs and the handling of outliers are developed, implemented, and compared. Good results have been achieved by applying an enhanced ANN using deformation and geometry from the previously deposited layer. With further adaptions to this method, a prediction of additive welded structures, geometries, and shapes in defined segments is conceivable, which would enable a multitude of applications for ANNs in the WAAM-Process, especially for applications closer to industrial use cases. It would be feasible to use them as preparatory measures for multi-segmented structures as well as an application during the welding process to continuously adapt parameters for a higher resulting component quality.

Control of humping phenomenon and analyzing mechanical properties of Al–Si wire-arc additive manufacturing fabricated samples using cold metal transfer process

2021 ◽  
pp. 095440622199840
Author(s):  
Yashwant Koli ◽  
N Yuvaraj ◽  
Aravindan Sivanandam ◽  
Vipin
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Heat Input ◽  
Large Scale ◽  
High Deposition Rate ◽  
Bead Geometry ◽  
Layer By Layer ◽  
Cold Metal Transfer ◽  
Geometrical Shapes ◽  
Wire Arc Additive Manufacturing

Nowadays, rapid prototyping is an emerging trend that is followed by industries and auto sector on a large scale which produces intricate geometrical shapes for industrial applications. The wire arc additive manufacturing (WAAM) technique produces large scale industrial products which having intricate geometrical shapes, which is fabricated by layer by layer metal deposition. In this paper, the CMT technique is used to fabricate single-walled WAAM samples. CMT has a high deposition rate, lower thermal heat input and high cladding efficiency characteristics. Humping is a common defect encountered in the WAAM method which not only deteriorates the bead geometry/weld aesthetics but also limits the positional capability in the process. Humping defect also plays a vital role in the reduction of hardness and tensile strength of the fabricated WAAM sample. The humping defect can be controlled by using low heat input parameters which ultimately improves the mechanical properties of WAAM samples. Two types of path planning directions namely uni-directional and bi-directional are adopted in this paper. Results show that the optimum WAAM sample can be achieved by adopting a bi-directional strategy and operating with lower heat input process parameters. This avoids both material wastage and humping defect of the fabricated samples.

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