Identification of Breakout Behind Casing: Methodology to Obtain Openhole-Equivalent Caliper Measurements Through Slotted Liner Using the Density Tool

Author(s):  
Laurent Mosse ◽  
◽  
Stephen Pell ◽  
Thomas J. Neville ◽  
◽  
...  

Growth in the coal seam gas industry in Queensland, Australia, has been rapid over the past 15 years, with greater than USD 70 billion invested in three liquified natural gas export projects supplied by produced coal seam gas. Annual production is of the order of 40 Bscm or 1,500 PJ, with approximately 80% of this coming from the Jurassic Walloon Coal Measures of the Surat Basin and 20% from the Permian Coal Measures of the Bowen Basin. The Walloon Coal Measures are characterized by multiple thin coal seams making up approximately 10% of the total thickness of the unit. A typical well intersects 10 to 20 m of net coal over a 200- to 300-m interval, interbedded with lithic-rich sandstones, siltstones, and carbonaceous mudstones. The presence of such a significant section of lithic interburden within the primary production section has led to a somewhat unusual completion strategy. To maximize connection to the gas-bearing coals, uncemented slotted liners are used; however, this leaves fluid-sensitive interburden exposed to drilling, completion, and produced formation fluids over the life of a well. External swellable packers and blank joints are therefore used to isolate larger intervals of interburden and hence minimize fines production. Despite these efforts, significant fines production still occurs, which leads to the failure of artificial lift systems and the need for expensive workovers or lost wells. Fines production has major economic implications, with anecdotal reports suggesting up to 40% of progressive cavity pump artificial lift systems in Walloon Coal Measures producers may be down at any one time. The first step in solving this problem is to identify the extent and distribution of fines production. The wellbore completion strategy above, however, precludes the use of mechanical calipers to identify fines-production-related wellbore enlargement. A new caliper-behind-liner technique has therefore been developed using a multiple-detector density tool. Data from the shorter-spacing detectors are used to characterize the properties of the liner as well as the density of the annular material. This is particularly important to evaluate as the annulus fill varies between gas, formation water, drilling and completion fluids, and accumulated fines. The longer-spacing detector measurements are then used in conjunction with pre-existing openhole formation density measurements to determine the thickness of the annulus, and hence hole size, compensating for liner and annulus properties.

2021 ◽  
Author(s):  
Laurent Mosse ◽  
◽  
Stephen Pell ◽  
Thomas Neville ◽  
◽  
...  

Growth in the coal seam gas industry in Queensland, Australia, has been rapid over the past fifteen years, with greater than USD 70 billion invested in three liquified natural gas export projects supplied by produced coal seam gas. Annual production is of the order of 40 Bscm or 1,500 PJ, with approximately 80% of this coming from the Jurassic Walloon Coal Measures of the Surat Basin and 20% from Permian coal measures of the Bowen Basin. The Walloon Coal Measures are characterized by multiple thin coal seams making up approximately 10% of the total thickness of the unit. A typical well intersects 10 to 20 m of net coal over a 200 to 300 m interval, interbedded with lithic-rich sandstones, siltstones, and carbonaceous mudstones. The presence of such a significant section of lithic interburden within the primary production section has led to a somewhat unusual completion strategy. To maximize connection to the gas-bearing coals, uncemented slotted liners are used; however, this leaves fluid-sensitive interburden exposed to drilling, completion, and produced formation fluids over the life of a well. External swellable packers and blank joints are therefore used to isolate larger intervals of interburden and hence minimize fines production. Despite these efforts, significant fines production still occurs, which leads to failure of artificial lift systems and the need for expensive workovers or lost wells. Fines production has major economic implications, with anecdotal reports suggesting up to 40% of progressive cavity pump artificial lift systems in Walloon Coal Measures producers may be down at any one time. The first step in solving this problem is to identify the extent and distribution of fines production. The wellbore completion strategy above, however, precludes use of mechanical calipers to identify fines production-related wellbore enlargement. A new caliper-behind-liner technique has therefore been developed using a multiple-detector density tool. Data from the shorter spacing detectors is used to characterize the properties of the liner as well as the density of the annular material. This is particularly important to evaluate as the annulus fill varies between gas, formation water, drilling and completion fluids, and accumulated fines. The longer spacing detector measurements are then used in conjunction with pre-existing open-hole formation density measurement to determine the thickness of the annulus, and hence hole size, compensating for liner and annulus properties. This methodology has been applied to several wells completed in the Walloon Coal Measures. Results have demonstrated the ability to identify zones of borehole enlargement behind slotted liner, as well as intervals of either gas or fines accumulation in the annulus. In addition, the technique has been successful in verifying the placement of swellable packers and their integrity. The application of this solution has been used to drive improvements in the design of in-wellbore completion programs and in the future will help drive recompletion decisions and trigger proactive workovers.


2000 ◽  
Vol 40 (1) ◽  
pp. 86
Author(s):  
S.G. Scott ◽  
P. Crosdale

The Queensland coal seam gas industry has grown over the last 12 years. During this time the vast majority of exploration wells have targeted the Late Permian coal measures in the Bowen and Galilee Basins. These formations have been the major target because they contain coals with a vitrinite reflectance ranging above 0.7%. This range has always been seen as the main period for methane generation.As well as containing vast quantities of Permian coal, Queensland also has vast quantities of Middle Jurassic coals within its Mesozoic Basins. These coals have received little-to-no exploration for their coal seam gas potential as they have always been interpreted as being immature for gas generation.Over 550 petroleum exploration wells drilled in the Mesozoic Surat Basin of eastern Queensland were reviewed to determine the coal volume of the intersected Walloon Coal Measures. A significant number have intersected large volumes of sub-bituminous to high volatile bituminous coals, in seams ranging up to 11.7 m in thickness. While the individual seams are not laterally persistent, the coal packages can be traced over hundreds of kilometres of the eastern Surat Basin.While only one well has tested the gas content, gas quality and saturation of the Walloon Coal Measures, numerous water bores have reported gas flows from the zone, and petroleum wells intersecting the formation have recorded high mud gas readings during drilling.The relatively shallow depth of the unit over much of the basin, the thickness of the coal packages, the proximity to major gas trunk pipelines and markets make the Walloon Coal Measures an ideal target for the next generation of coal seam gas explorers.


2010 ◽  
Vol 50 (2) ◽  
pp. 686
Author(s):  
Cristian Purtill

The Queensland Government has developed an associated water management policy that, among other things, strives to maximise the beneficial use of associated water derived from Queensland’s burgeoning coal seam gas industry. The Department of Infrastructure and Planning reports that domestic gas production alone (i.e. without an export LNG market) will produce on average 25 GL per annum in the next 25 years. Most of this water has sufficiently high total dissolved solids and other water quality issues to require some form of treatment prior to use. Clearly, the relatively large volumes of water present both challenges and opportunities to the communities in which the CSG industry is developing. In line with the philosophy of beneficial use of associated water, Santos has developed a portfolio of options within its associated water management strategy and plans for its Arcadia Valley, Fairview and Roma tenements. The strategy seeks to: provide enduring value for the community; maximise benefits while minimising the environmental footprint; provide a range of alternatives to avoid single-mode failure; use scalable options in response to uncertainty; deploy demonstrated technologies; and, meet and exceed all regulatory requirements. This paper will set some context around the broader CSG industry’s associated water challenges, and identify what parameters must be considered in arriving at beneficial uses for the water. The paper then explores some of Santos’ approaches to associated water management.


2011 ◽  
Vol 51 (2) ◽  
pp. 716
Author(s):  
Peter Smith ◽  
Iain Paton

The large number of wells associated with typical coal seam gas (CSG) developments in Australia has changed the paradigm for field management and optimisation. Real time data access, automation and optimisation—which have been previously considered luxuries in conventional resources—are key to the development and operation of fields, which can easily reach more than 1,000 wells. The particular issue in Australia of the shortage of skilled labour and operators has increased pressure to automate field operations. This extended abstract outlines established best practices for gathering the numerous data types associated with wells and surface equipment, and converting that data into information that can inform the decision processes of engineers and managers alike. There will be analysis made of the existing standard, tools, software and data management systems from the conventional oil and gas industry, as well as how some of these can be ported to the CSG fields. The need to define industry standards that are similar to those developed over many years in the conventional oil and gas industry will be discussed. Case studies from Australia and wider international CSG operations will highlight the innovative solutions that can be realised through an integrated project from downhole to office, and how commercial off the shelf solutions have advantages over customised one-off systems. Furthermore, case studies will be presented from both CSG and conventional fields on how these enabling technologies translate into increased production, efficiencies and lift optimisation and move towards the goal of allowing engineers to make informed decisions as quickly as possible. Unique aspects of CSG operations, which require similarly unique and innovative solutions, will be highlighted in contrast to conventional oil and gas.


2010 ◽  
Vol 50 (2) ◽  
pp. 689
Author(s):  
Peter Goode

Australia is transitioning to become an energy superpower—the $43 billion Gorgon LNG project and the other comparably sized projects lining up behind the Gorgon project confirm this. There are predictions that around $80 billion of CAPEX on LNG projects will be approved for expenditure for the 2010 financial year with much more to be invested in the following years. And, we are on the cusp of further coal seam gas developments in Queensland, which could see annual production rise from 130 to more than 3,000 petajoules per annum once the infrastructure is in place. What are the skills needed to realise the true potential of these investments? An appropriate asset management plan is key. Asset management is more than the provision of maintenance services—it is about developing a systematic approach to managing an asset during its life and achieving the outputs required by the owner of the asset. Program and project management of brownfield capital works, maintenance services and infrastructure projects are also essential technical capabilities to help meet the demand of the burgeoning LNG and coal seam gas industries. These skills will determine who can deliver on schedule, or ahead of it. The other key capability will be mobilising, managing and retaining people. There is speculation that the Queensland coal seam gas industry alone will generate approximately 12,000 jobs. The industry needs to be prepared to be innovative in engaging, training and upskilling people. As the only true global resources and industrial provider in Australia, Transfield Services will share its key learnings on effectively managing assets, projects and people from its work with clients including Canada’s largest energy company, Suncor Energy.


2006 ◽  
Vol 46 (1) ◽  
pp. 367 ◽  
Author(s):  
R.W. Day ◽  
R.F. Prefontaine ◽  
P.A.J. Bubendorfer ◽  
M.H. Oberhardt ◽  
B.J. Pinder ◽  
...  

In 2001, Arrow Energy NL, a fledgling coal seam gas (CSG) explorer, drilled the first wells of a multi-well exploration program in two Authorities To Prospect (ATP) permits—ATPs 683P and 676P—that covered an area totalling 13,817 km2 of the Jurassic Walloon Coal Measures in the eastern Surat Basin. The objective was to discover significant CSG resources and, if successful, to commercialise to reserve status. Early exploration success in 2002 saw the discovery of the Kogan North and Tipton West CSG fields. This paper reviews the discovery and subsequent appraisal and development work that Arrow Energy has completed to establish production from these fields.By 2004, Arrow Energy had independently certified Probablereserves in the Kogan North field of 85 PJ, and Possible reserves of 157 PJ. Results from a five-well CSG pilot operation demonstrated the feasibility of commercial gas flow rates sufficiently to justify commercialising CSG from the Walloon Coal Measures in the Kogan North field. Under the terms of a staged development agreement, CS Energy Ltd—Queensland’s largest electricity generator—farmed into the Kogan North Project to earn a 50% interest in PL194 and an adjoining portion of ATP 676P by funding A$13.1 million of the project’s development and appraisalcosts. The funds provided by CS Energy covered the majority of the development costs required for Arrow’s Kogan North development project. The initial gas sales contract from Kogan North will supply sales gas of 4 PJ/a for 15 years to CS Energy from March 2006. Arrow Energy retains the remaining 50% interest and operates the project.With 25 PJ Probable, 90 PJ Probable and 1,980 PJ Possiblegas reserves certified independently, the Tipton West field could potentially be one of the largest onshore gas fields in eastern Australia. Final appraisal of the Tipton West field is currently underway with financial close on the development expected in late 2005. Beach Petroleum Ltd has entered into an agreement to fund the A$35 million required for upstream developmentto supply the initial 10 PJ/a sales gas from the field in 2007, in exchange for 40% interest in th Dalby block of ATP683P. Arrow Energy retains the remaining 60% interest and operates the project.Diligent environmental and land management systems are required with the development of any CSG field. For example, formation water produced from CSG activities needs to be managed effectively. To deal with this water Arrow Energy is developing and implementing several innovative strategies, including forced evaporation dams, water supply to local coal-washing plants and trialling desalination plants to provide drinking water for nearby towns, aquaculture and stock watering.Arrow Energy has also implemented a Cultural Heritage Management Plan within the development areas in cooperation with the local indigenous claimant groups, the Western Wakka Wakka and the Barunggam peoples. The plan was designed to minimise risk of any disturbance to indigenous artefacts and areas of significance during the exploration, construction and ongoing operations associated with the development of both gas fields.The discovery and future development of the Kogan North and Tipton West fields has been achieved by using an appropriate mix of geological evaluation, efficient drilling techniques, innovative well completion methods and successful marketing strategies, integrated with cooperative environmental and cultural heritage management systems.


2007 ◽  
Vol 47 (1) ◽  
pp. 369
Author(s):  
G. Scott ◽  
C. Ammundsen

Access to water is a significant issue in Queensland as much of the State continues to be affected by a prolonged drought. Coal seam gas production involves extracting water from coal seams to reduce the groundwater pressure that keeps the methane trapped in the coal. This process produces large volumes of water. Local councils, primary producers and industrial developers are potential end users of this water; however, if the water is of poor quality, it may be unsuitable for release in the environment and for other direct beneficial uses.This paper examines the complex legislative and regulatory hurdles that need to be overcome before any mutually beneficial agreement between the coal seam gas producer and end user may be completed. It also examines an operational policy recently released by the Queensland Environmental Protection Agency that proposes a framework for the regulation and management of water extracted from coal seams.


2016 ◽  
Vol 56 (2) ◽  
pp. 546
Author(s):  
Simon Gossmann ◽  
Stephen Denner ◽  
St.John Herbert ◽  
Sanjeev Pandey ◽  
Randall Cox ◽  
...  

The groundwater resources of the Condamine River Alluvial Aquifer (Condamine Alluvium) in Queensland have been developed in the past 60 years for irrigation, stock, domestic and other uses. Extraction of more than 55,000 mL/yr from this aquifer is critical to supporting the local irrigation industry. Existing and proposed coal seam gas development in the Surat Basin extends to underneath the western edge of the CA footprint and involves depressurisation of coals that form up to 10% of the Walloon Coal Measures (WCM) at some depth below the alluvium. Reduced groundwater availability from the already-stressed Condamine Alluvium is thus an oft-quoted concern of landholders when further development of the CSG industry is considered. An extensive study, led by the Queensland Office of Groundwater Impact Assessment (OGIA) and supported by Arrow Energy, was carried out to provide quantitative assessments of vertical hydraulic conductivity between the alluvium, coal measures and intervening formations. This extended abstract focuses on one element of the aforementioned study led by Arrow Energy, specifically, aquifer testing undertaken at two representative sites overlying the Condamine Alluvium. This included drilling and collection of core; geophysical, geomechanical and geochemical testing; test pumping and monitoring; and, modelling. An important element of this project, aside from sharing of data and results—was the involvement of local landholders in development of the investigations, and attendance at field days during drilling and presentation of results. Key findings included estimated ranges of vertical hydraulic conductivity derived from parameter estimation modelling that were lower than previously suggested.


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