scholarly journals Determination of the state and functioning of the equipment of rod well pumping units in the operation process by the parameters of the wattmetrogram

2021 ◽  
Vol 23 (3) ◽  
pp. 127-139
Author(s):  
V. A. Manakhov ◽  
A. N. Tsvetkov
Keyword(s):  
Control Method ◽  
Technical Condition ◽  
Software Environment ◽  
Matlab Software ◽  
Operation Process ◽  
Amplitude Spectra ◽  
Sucker Rod ◽  
Pumping Unit ◽  
Pumping Units

TARGET. The purpose of this work is to develop a method for diagnostics of equipment of sucker rod pumping units (SRPU) during operation according to the parameters of the wattmetrogram. A wattmetering module is used as a measuring element, the developed software in the MatLab software package serves as a tool for processing vibration signals. The technical condition of the sucker rod pumping unit is analyzed by the parameters of the wattmetrogram and the amplitude spectra of the object under study, formed using the fast Fourier transform procedure in the MatLab software environment.METHODS. The wattmetering method allows you to control the sucker rod-pumping unit during its operation under voltage. This control method is highly accurate, sensitive to developing defects, and allows the use of computer technologies for signal processing and analysis.RESULTS. The wattmetering method is fully disclosed. The construction of the spectrum is considered. The relationship between the wattmetrogram and the dynamogram has been established. The removal and evaluation of experimental data from the operating sucker-rod pumping unit during its operation was carried out. A wattmetrogram and a dynamogram were built, a spectrum was also built, which showed the presence of defects in this installation.CONCLUSION. This method of wattmetering with the MatLab software allows you to monitor the technical condition of the sucker rod pumping unit according to the amplitude-frequency characteristics of the wattmetrogram parameters.

scholarly journals Determination of the state and functioning of the equipment of rod well pumping units in the operation process by the parameters of the wattmetrogram

2021 ◽  
Vol 23 (3) ◽  
pp. 142-154
Author(s):  
V. A. Manakhov ◽  
A. N. Tsvetkov
Keyword(s):  
Control Method ◽  
Technical Condition ◽  
Software Environment ◽  
Matlab Software ◽  
Operation Process ◽  
Amplitude Spectra ◽  
Sucker Rod ◽  
Pumping Unit ◽  
Pumping Units

TARGET. The purpose of this work is to develop a method for diagnostics of equipment of sucker rod pumping units (SRPU) during operation according to the parameters of the wattmetrogram. A wattmetering module is used as a measuring element, the developed software in the MatLab software package serves as a tool for processing vibration signals. The technical condition of the sucker rod pumping unit is analyzed by the parameters of the wattmetrogram and the amplitude spectra of the object under study, formed using the fast Fourier transform procedure in the MatLab software environment.METHODS. The wattmetering method allows you to control the sucker rod-pumping unit during its operation under voltage. This control method is highly accurate, sensitive to developing defects, and allows the use of computer technologies for signal processing and analysis.RESULTS. The wattmetering method is fully disclosed. The construction of the spectrum is considered. The relationship between the wattmetrogram and the dynamogram has been established. The removal and evaluation of experimental data from the operating sucker-rod pumping unit during its operation was carried out. A wattmetrogram and a dynamogram were built, a spectrum was also built, which showed the presence of defects in this installation.CONCLUSION. This method of wattmetering with the MatLab software allows you to monitor the technical condition of the sucker rod pumping unit according to the amplitude-frequency characteristics of the wattmetrogram parameters.

scholarly journals Analysis of the Dynamic Response of the Mechanism of Conventional Sucker rod Pumping Units

2020 ◽  
Vol 71 (1) ◽  
pp. 395-399
Author(s):  
Dorin Badoiu ◽  
Georgeta Toma
Keyword(s):  
Angular Velocity ◽  
Dynamic Response ◽  
Angular Acceleration ◽  
Constant Angular Velocity ◽  
Sucker Rod ◽  
Motion Parameters ◽  
Pumping Unit ◽  
Polished Rod ◽  
Pumping Units

In the kinetostatic study of the mechanism of the sucker rod pumping units, the cinematic motion parameters of the elements are considered to be known, assuming that the cranks have a constant angular velocity imposed by the operating functioning conditions of the pumping unit. The paper analyzes the dynamic response of the mechanism of these pumping units, which implies the determination of the variation of the angular acceleration of the cranks during the operating cinematic cycle. A series of results regarding the determination of the variation of the angular acceleration of the cranks during the cinematic cycle in the case of the mechanism of a C-640D-305-120 pumping unit are presented. The obtained results are checked by comparing the experimental curves of variations of the acceleration at the polished rod with those obtained by simulation using a computer program developed by the authors in which the angular acceleration of the cranks was taken into consideration.

Design and Analysis of Hydraulic Pumping Units

2007 ◽  
Author(s):  
Guixi Li ◽  
Rujian Ma ◽  
Jungang Wang
Keyword(s):  
Dynamic Response ◽  
Head Movement ◽  
Dynamic Stress ◽  
Dynamic Performance ◽  
The Other ◽  
Mechanical Vibrations ◽  
Maximum Displacement ◽  
Sucker Rod ◽  
Pumping Unit ◽  
Pumping Units

The dynamic performance of hydraulic beam pumping units was analyzed in this paper by using the theory of mechanical vibrations. The house-head movement of the pumping unit is mainly uniform, except the alternation period of upper- and down-strokes. Under the action of the house-head movement, the vibration of the system, the sucker-rod and, furthermore, the dynamic stress will be induced. The results indicate that the movement of the downhole pump includes two parts. One is the movement following the horse-head. The other is the dynamic response excited by the support movement. When the parameters of the system are selected reasonably, over-stroke of the pump will appear. This is because the movement of the hydraulic piston obeys a particular law. The maximum displacement increases, and the maximum dynamic stress decreases with depth. The changing of maximum dynamic stress with depth obeys quadratic law.

scholarly journals RESEARCH CONCERNING THE SIMULATION OF THE OPERATION OF CONVENTIONAL SUCKER ROD PUMPING UNITS

2021 ◽  
Vol 2(73) (2) ◽  
pp. 33-39
Author(s):  
Georgeta Toma ◽  
Keyword(s):  
Computer Program ◽  
Calculation Method ◽  
Operating Parameters ◽  
Motor Torque ◽  
Sucker Rod ◽  
Pumping Unit ◽  
Pumping Units

In the paper is presented a method for obtaining the variation during a cinematic cycle of the motor torque at the crankshaft in the case of the conventional sucker rod pumping units. The calculation method has been transposed into a computer program which allows establishing the influence of different constructive and operating parameters of the pumping units on the variation of the motor torque at the crankshaft. Finally, a series of results of the simulations performed in the case of a C-640D-305-120 pumping unit are presented.

scholarly journals Research Concerning the Optimization of the Mechanism of the Conventional Sucker Rod Pumping Units

2019 ◽  
Vol 70 (5) ◽  
pp. 1795-1799
Author(s):  
Georgeta Toma
Keyword(s):  
Dynamic Analysis ◽  
Operating Parameters ◽  
Optimal Solutions ◽  
Structural Elements ◽  
Sucker Rod ◽  
Pumping Unit ◽  
Pumping Equipment ◽  
Pumping Units

Finding optimal solutions to design the mechanism of the conventional sucker rod pumping units is always present due to many problems that involve. The study in this case involves both the cinematic and dynamic analysis of the mechanism of the conventional pumping units, making sure that the optimization solution maintain unchanged certain operating parameters of the pumping equipment such as the stroke of the sucker rod column. In the paper is presented a method of determining the optimal dimensions of the structural elements of the mechanism of the conventional pumping units in order to reduce the maximum values of the connection forces in the bearings in the conditions of maintaining unchanged the stroke of the sucker rod column. The simulations have been performed in the case of a C-640D-305-120 pumping unit.

Research Concerning the Movement Equation of the Mechanism of the Conventional Sucker Rod Pumping Units

2019 ◽  
Vol 70 (7) ◽  
pp. 2477-2480
Author(s):  
Dorin Badoiu
Keyword(s):  
Dynamic Response ◽  
Computer Program ◽  
Angular Speed ◽  
Precise Determination ◽  
Management Program ◽  
Programming Environment ◽  
Synthesis Parameters ◽  
Sucker Rod ◽  
Pumping Units

Establishing and then solving the movement equation of the mechanism of the conventional sucker rod pumping units allows determining the variation on the cinematic cycle of the angular speed of the cranks as a dynamic response to the motor and resistant actions on the component elements. The evaluation as accurate as possible of the dynamic response depends on a more precise determination of the variation on the cinematic cycle of the synthesis parameters that occur in the movement equation of the mechanism of the pumping units. In the paper is established the movement equation of the mechanism of the conventional pumping units and are presented a series of results regarding the variation on the cinematic cycle of some synthesis parameters in the case of the mechanism of a C-640D-305-120 pumping unit. Experimental records have been processed with the Total Well Management program and the simulations have been performed with a computer program developed by the author using the Maple programming environment.

Estimation of the equality of the beamless sucker-rod oil pumping unit by the value of the consumption current

Nafta-Gaz ◽  
2021 ◽  
Vol 77 (9) ◽  
pp. 571-578
Author(s):  
Beyali Ahmedov ◽  
◽  
Anar Hajiyev ◽  
Vugar Mustafayev ◽  
◽  
...  
Keyword(s):  
Experimental Studies ◽  
Operating Mode ◽  
Mean Time Between Failures ◽  
Constructive Solution ◽  
Sucker Rod ◽  
Key Factor ◽  
Current Article ◽  
Pumping Unit ◽  
The Right ◽  
Pumping Units

The article presents the results of experimental studies to assess the loading and balancing of a new constructive solution of beamless sucker-rod pumping units. It is noted that the key factor that has the most significant effect on the mean time between failures (MTBF) is the right balancing of the pumping unit. The main purpose of the balancing device is the accumulation of potential energy during the downstroke and its release during the upstroke of the rod. It has been proved that the proposed additional balancing system (movable counterweight) which helps to reduce the uneven load on the electric motor and the power consumption of the pumping unit will also increase the efficiency of the beamless sucker-rod pumping unit. It was found that losses in sucker-rod pumps depend on the degree of balance of the counterweights. If the unbalance coefficient of the equipment is in the range from –5 to +5%, then the power loss due to unbalance can be ignored. In the current article, the authors propose a technique that allows to determine the energy characteristics of the electric drive of the pumping unit under conditions of a cyclically changing load and insufficient balance. It was revealed that when the balancer head passes from the upstroke to the downstroke and vice versa, there are sections with a negative value of the torque, which is explained by the influence of the inertial forces of the moving masses. This leads to shocks in the gearing of the reducer at the extreme positions of the cranks, increased wear and possibly to breakage of the teeth. Since it is not possible to completely eliminate this phenomenon, one should strive to limit the value of the negative torque by the correct balancing of the sucker-rod pump. In all cases, the change in the operating mode of a new constructive solution of beamless pumping unit requires new calculations, and requires changing the position and weights of movable and rotary counterweights (with combined balancing).

scholarly journals Development of a stand for researching electric drives of pumping units

Vestnik MGTU ◽  
2020 ◽  
Vol 23 (4) ◽  
pp. 364-375
Author(s):  
A. N. Tsvetkov ◽  
V. Yu. Kornilov ◽  
A. R. Safin ◽  
N. E. Kuvshinov ◽  
T. I. Petrov ◽  
...  
Keyword(s):  
Energy Efficiency ◽  
Electric Motor ◽  
Frequency Converter ◽  
Electric Motors ◽  
Electric Drives ◽  
Sucker Rod ◽  
Pumping Unit ◽  
Pumping Units ◽  
Efficiency And Reliability ◽  
Asynchronous Electric Motor

In the modern oil industry, the vast majority of oil production units are represented by sucker rod pumping units, driven mainly by asynchronous electric motors without using any monitoring, control and regulation means. Studies carried out on such installations show their low energy efficiency and reliability. Therefore, the issue of developing complex electric drives of a new generation based on the use of synchronous valve electric motors is relevant allowing to significantly increase the energy efficiency and reliability of both individual installations and to ensure the creation of "smart" oil field control systems. The paper discusses new technical solutions of the experimental stand which makes it possible to study the energy characteristics of electric drives based on asynchronous and synchronous valve electric motors, as well as allowing to create conditions as close as possible to real field conditions with imitation of the operation of an oil pumping unit of a sucker rod pumping unit. In modern test equipment systems, devices are often used to create a mechanical load on the shaft of the electric motor under study. The system proposed and implemented as such a device is "a frequency converter - load asynchronous electric motor", which has been tested on a stand and has proven to be the best in comparison with traditional circuits using DC motors. But using of a load asynchronous electric motor as part of the test stand has revealed a number of disadvantages: overheating of the electric motor operating in the opposing mode, low accuracy of creating the load torque and the speed of the system's response. The problem of overheating of the load electric motor has been solved by transferring the frequency converter to the direct torque control mode, while a significant decrease in the motor current and stabilization of the temperature regime have been detected. The low accuracy and response speed of the system have been increased by introducing feedback and a PID controller into the stand control system.

Sign in / Sign up

Export Citation Format

Share Document