scholarly journals Optimal design and simulation of compliant mechanism used as amplifier of micro linear actuator

2017 ◽  
Vol 20 (K5) ◽  
pp. 5-12
Author(s):  
Khien Van Nguyen ◽  
Phuong Nam Ngo ◽  
Hoang Huy Pham ◽  
Tuan Huy Pham

This paper presents the design of a compliant mechanism that can be used as an amplifier mechanism of the micro linear actuator. The design includes the synthesis of pseudo rigid-body mechanism, the converting rigid mechanism to a compliant mechanism, the parameterization of dimensions of compliant mechanism, design variables' choice and the optimal design using ANSYS optimization tool. In addition, the paper also describes the use of response surface analysis tool of ANSYS Workbench to evaluate the effect of design variables on the optimization so that to investigate the sensitivity of those design variables on the objective function. The finite element model of the designed mechanism is established and used to simulate the compliant mechanism and to evaluate the amplification ability. The results show that the amplification ratio is higher than 10.

2021 ◽  
Vol 871 ◽  
pp. 216-221
Author(s):  
Jing Tao Dai ◽  
Pei Zhong Zhao ◽  
Hong Bo Su ◽  
Hao Dong Liu ◽  
Yu Bo Wang ◽  
...  

Composite material is widely used to maintain damaged structures of aircraft. The 3D finite element model of composite cement maintenance for aircraft is established by finite element method software ANSYS Workbench. The structural characteristics and usage status of the composite cement maintenance model is analyzed, and then the optimal structural parameters of the composite patch are obtained, including the length, width and thickness. The results show that the composite cement maintenance method could effectively restore the rigidity, and improve the strength of the structure. Furthermore, the optimal design for composite patch ensures safety of aircraft, economics of maintenance, and operability of repair methods.


2012 ◽  
Vol 184-185 ◽  
pp. 356-359
Author(s):  
Jiang Miao Yi ◽  
Dong Qiang Gao ◽  
Fei Zhang ◽  
Huan Lin

The finite element model of worktable system is created and modal analysis is made with ANSYS Workbench by taking DVG850 high-speed vertical machining center worktable system for example. We make modal analysis of single-screw strength general reinforcement worktable system and get the natural frequency and the vibration mode.Then in order to improve the system's natural frequency, the scheme of dual-screw worktable system is put forward. Also natural frequency and vibration mode is got. Finally, it is proved that the performance of dual-screw worktable system is significantly better than the single-screw one. This provides a reliable reference for further study on dynamic analysis of worktable system.


2014 ◽  
Vol 577 ◽  
pp. 310-313
Author(s):  
Ping Yang ◽  
Zhou De Qu ◽  
Min Li

Based on the impact of some horizontal filtering tank’s instability in operation process on production, the present paper discusses the optimal design scheme for horizontal filtering tank structure with the help of finite element. Theoretical guidance will be given to enterprise from the perspective of finite element for the purpose of improving the horizontal filtering tank through constructing the finite element model for horizontal filtering tank with Creo parametric software, conducting simulation with workbench software[1] and finally arriving at the reasonable design scheme after analysis, thus avoiding the structural instability caused by the over-constraint of structural leg support beam and filter plate under-constraint.


2014 ◽  
Vol 551 ◽  
pp. 444-447
Author(s):  
Sheng Lin ◽  
Xi Kong ◽  
Chun Wang

Based on the method of Freedom and Constraint Topology (FACT), a compliant mechanism with 3 degrees of freedom is designed. The 3 DOF are one movement and two rotations, which belongs to Case 3, Type 2. The whole stiffness matrix of the compliant mechanism is obtained. The finite element model is established for statics analysis. The results of theory analysis and finite element method are closed.


2011 ◽  
Vol 121-126 ◽  
pp. 1023-1027
Author(s):  
Chun Zhang ◽  
Zhi Yuan Li

Optimization design was a technology that searched and determined the optimal design. Parametric model of headstock was established in Pro/E, and the parametric model was imported into the ANSYS Workbench. Then multi-objective optimization design was carried out in DesignXplorer module based on test technology, response surface that the combinations of design variables aimed at the objective function was obtained, the situation which design variables changes impacted on performance parameters from the response surface was viewed, a relatively ideal optimal design result was chosen. The mass of improved headstock was reduced, under the condition that performance in all aspects was not diminished.


Sensors ◽  
2019 ◽  
Vol 19 (18) ◽  
pp. 4056 ◽  
Author(s):  
Rosle ◽  
Wang ◽  
Hirai

Soft tactile sensors have been applied to robotic grippers for assembly. It is a challenging task to obtain contact information and object orientation using tactile sensors during grasping. Currently, the design of Hall-effect-based tactile sensors to perform such tasks is based on trial and error. We present a method of investigating the optimal geometrical design of a cylindrical soft sensor to increase its sensitivity. The finite element model of a soft fingertip was constructed in Abaqus with two design variables, i.e., hollow radius and magnet position. Then, the model was imported into Isight, with the maximisation of magnet displacement as the objective function. We found that the optimal design was at the boundary of the parameter design space. Four fingertips were fabricated with one intuitive, one optimal, and two optional sets of parameters. Experiments were performed, and object orientation was estimated by utilising linear approximation and a machine learning approach. Good agreements were achieved between optimisation and experiments. The results revealed that the estimated average error in object orientation was decreased by the optimised fingertip design. Furthermore, the 3-axis forces could successfully be estimated based on sensor outputs.


2013 ◽  
Vol 655-657 ◽  
pp. 1119-1122
Author(s):  
Sheng Lin ◽  
Chun Wang

A novel three-axis compliant mechanism is presented. Three original constraints are selected from the freedom and constraint complement topology chart. A compliant mechanism with three rotation freedoms is designed. Constraint 2 and Constraint 3 is designed as a whole to improve the precision and natural frequency. The finite element model is established. And the natural frequency and the main vibration mode are obtained. The deformation of the rotation axis is small. The input and output of the compliant mechanism is decoupled.


2010 ◽  
Vol 40-41 ◽  
pp. 127-132
Author(s):  
Zhao Xiang Deng ◽  
Fei Lai

A new type of electromagnetic linear actuator for vehicle active suspension system is designed. Combined with the finite element analysis tool and electromagnetic induction principle, the finite element model and mathematic model are built up individually. Based on the simulation results, a prototype of electromagnetic linear actuator is developed. By comparison of the finite element simulation results and the experimental data, it shows the correctness of actuator design and simulation model.


2011 ◽  
Vol 354-355 ◽  
pp. 454-457
Author(s):  
Yuan Wang ◽  
Li Xu ◽  
Xi Liang Dai ◽  
Sheng Hui Peng

In this paper, the finite element model of some car’s body-in-white is established in Hypermesh. The model analysis is executed based on the element model in ANSYS. Through the model analysis the dynamic parameters of the body-in-white are obtained. At the same time,the modal test of a real car body is implemented. The reliability of the finite element model is validated based on the modal test. The results show that the stiffness of the body-in-white is great enough and it can provide optimal design for future designers.


2021 ◽  
Author(s):  
Ju Qiu ◽  
Chaofeng Liu

The abrupt and explosive nature of flutter is a dangerous failure mode, which is closely related to the structural modes. In this work, the principal goal of the study is to produce the model, which is used very accurately for flutter predictions. Mode correctness of the model can correct the test deflects by the optimization technique----Sequential Quadratic Programming (SQP). The optimization of two finite element models for two flight conditions, transonic and supersonic speeds, had the different objectives which were defined by the nonlinear and linear eigenvector errors. The first and second frequencies were taken as constraints. And the stiffness of the rotation shaft was also restricted to some limits. The stiffness of the rudder axle was defined as design variables. Experiments were performed for considering springs both in plunge and in torsion of the rudder shaft. When the comparison between experimental information and analyzed calculations is described, generally excellent agreement is obtained between experimental and calculated results, and aeroelastic instability is predicted that agrees with experimental observations. Comments are also given concerning improvements of the flutter speed to be made to the model with changing stiffness of the rudder axle. Most importantly, V&V Method is used to provide the confidence in the results from simulation in this paper. Firstly, it introduces experimental data from Ground Vibration Test to build up or modify the Finite Element Model, during the Verification phase, which makes simulated models closer to the real world and guarantees satisfaction of final computed results to requirements, such as airworthiness. Secondly, the flutter consequence is validated by wind tunnel test. These enhancements could find potential applications in industrial problems.


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