scholarly journals Research on aerodynamic characteristics through airflow clearances in compressor blades of gas turbine engine

Author(s):  
THANH NGOC HUYNH ◽  
TOẢN QUỐC TRẦN ◽  
QUYẾT THÀNH PHẠM

Reducing the loss in the airflow clearance among the compressor blades of the rotor disk and stationary blades (guide vanes) is an urgent issue. Furthermore, additional losses of airflow through the clearances among the blades and airfoil losses are the main cause of reducing the efficiency of an axial flow compressor, especially the blade height is small. With a view towards the efficiency improvement of a multistage axial compressor with a high-pressure ratio, it is necessary to manufacture a highly economical compressor with a variety of compression stages. Airflow in the circulation clearances alternating among compressor blades has viscosity, unstable compression, and quite complex flow structure. This needs to be researched into the design with the assistance of modern software (ANSYS CFX, FlowER, etc.). Although this is an important step in the current design orientation, it requires additional practical elements to perform, especially the problem of optimizing the outer rim, the level, and the number of compression stages in the whole compressor. In this paper, authors have used the method of creating three-dimensional (3D) models for blade profiles in a compressor based on analyzing the flow in three-dimensional form and studying their parameters. This paper deals with the geometry problems of the row of rotating blades (cascade) by proposing the structural arrangement of stacking blades in the circular direction and the blade profile formed the S-shape. Investigating and calculating the aerodynamic properties of the airflow through clearances of compressor blades by using ANSYS is one of the new methods. The researched result showed the dependence between the camber angle as the rotating blade formed an S-shape profile rotates regarding the stagger angle of the airfoil and the incident angle of airflow. Some characteristics of aerodynamic properties are distributed according to the blade height in conducting with different curved profiles of the rotating blades on the rotor disk and stationary blades.


Author(s):  
Kozo Fujii ◽  
Akira Oyama ◽  
Nobuyuki Tsuboi ◽  
Moto Tsukada ◽  
Hirofumi Ouchi ◽  
...  

Flow fields of Mach number 2.2 jet impinging on an inclined flat plate are experimentally investigated using the Pressure Sensitive Paints (PSP) and Schlieren flow visualization. The flow filed structure is mainly determined by two geometrical parameters (nozzle-plate distance and plate angle against the jet) and one flow parameter (pressure ratio). The results suggest that all the observed flow fields can actually be classified into three types of flow structure based on the three parameters above. As an extension of the authors’ earlier work, experiments are carried out for higher plate angles. The new results show the effectiveness and limitation of the classification that we proposed. To find out the flow structure, some of the flow fields are computationally simulated. Good agreement of the pressure distributions with the experiment validates the simulation. Although analysis so far is limited, the result reveals three dimensional complex flow structure that created pressure peaks over the plate surface.



1995 ◽  
Vol 117 (3) ◽  
pp. 485-490 ◽  
Author(s):  
W. C. Zierke ◽  
W. A. Straka ◽  
P. D. Taylor

The high Reynolds number pump (HIREP) facility at ARL Penn State has been used to perform a low-speed, large-scale experiment of the incompressible flow of water through a two-blade-row turbomachine. The objectives of this experiment were to provide a database for comparison with three-dimensional, turbulent flow computations, to evaluate engineering models, and to improve our physical understanding of many of the phenomena involved in this complex flow field. This summary paper briefly describes the experimental facility, as well as the experimental techniques—such as flow visualization, static-pressure measurements, laser Doppler velocimetry, and both slow- and fast-response pressure probes. Then, proceeding from the inlet to the exit of the pump, the paper presents highlights of experimental measurements and data analysis, giving examples of measured physical phenomena such as endwall boundary layers, separation regions, wakes, and secondary vortical structures. In conclusion, this paper provides a synopsis of a well-controlled, larger scope experiment that should prove helpful to those who wish to use the database.



1996 ◽  
Vol 118 (4) ◽  
pp. 835-843 ◽  
Author(s):  
B. V. Marathe ◽  
B. Lakshminarayana ◽  
Y. Dong

The objective of this investigation is to understand the nature of the complex flow field inside each element of the torque converter through a systematic experimental and numerical investigation of the flow field. A miniature five-hole probe was used to acquire the data at the exit of the stator at several operating conditions. The flow field is found to be highly three dimensional with substantial flow deviations, and secondary flow at the exit of the stator. The secondary flow structure, caused by the upstream radial variation of the through flow, induces flow overturning near the core. Flow separation near the shell causes flow underturning in this region. The rate of decay of stator wake is found to be slower than that observed in the wakes of axial flow turbine nozzles. The flow predictions by a Navier–Stokes code are in good agreement with the pressure and the flow field measured at the exit of the stator at the design and the off-design conditions.



1985 ◽  
Vol 107 (2) ◽  
pp. 436-448 ◽  
Author(s):  
M. J. Pierzga ◽  
J. R. Wood

An experimental investigation of the three-dimensional flow field through a low aspect ratio, transonic, axial-flow fan rotor has been conducted using an advanced laser anemometer (LA) system. Laser velocimeter measurements of the rotor flow field at the design operating speed and over a range of through flow conditions are compared to analytical solutions. The numerical technique used herein yields the solution to the full, three-dimensional, unsteady Euler equations using an explicit time-marching, finite volume approach. The numerical analysis, when coupled with a simplified boundary layer calculation, generally yields good agreement with the experimental data. The test rotor has an aspect ratio of 1.56, a design total pressure ratio of 1.629 and a tip relative Mach number of 1.38. The high spatial resolution of the LA data matrix (9 radial × 30 axial × 50 blade-to-blade) permits details of the transonic flow field such as shock location, turning distribution, and blade loading levels to be investigated an compared to analytical results.



1992 ◽  
Author(s):  
William W. Copenhaver ◽  
Chunill Hah ◽  
Steven L. Puterbaugh

A detailed aerodynamic study of a transonic, high-through-flow, single stage compressor is presented. The compressor stage was comprised of a low-aspect-ratio rotor combined alternately with two different stator designs. Both experimental and numerical studies are conducted to understand the details of the complex flow field present in this stage. Aerodynamic measurements using high-frequency, Kulite pressure transducers and conventional probes are compared with results from a three-dimensional viscous flow analysis. A steady multiple blade row approach is used in the numerical technique to examine the detailed flow structure inside the rotor and the stator passages. The comparisons indicate that many flow field features are correctly captured by viscous flow analysis, and therefore unmeasured phenomena can be studied with some level of confidence.



Author(s):  
Pritam Batabyal ◽  
Dilipkumar B. Alone ◽  
S. K. Maharana

This paper presents a numerical case study of various stepped tip clearances and their effect on the performance of a single stage transonic axial flow compressor, using commercially available software ANSYS FLUENT 14.0. A steady state, implicit, three dimensional, pressure based flow solver with SST k-Ω turbulence model has been selected for the numerical study. The stepped tip clearances have been compared with the baseline model of zero tip clearance at 70% and 100 % design speed. It has been observed that the compressor peak stage efficiency and maximum stage pressure ratio decreases as the tip clearances in the rear part are increased. The stall margin also increases with increase in tip clearance compared to the baseline model. An ‘optimum’ value of stepped tip clearance has been obtained giving peak stage compressor performance. The CFD results have been validated with the earlier published experimental data on the same compressor at 70% design speed.



1993 ◽  
Vol 115 (2) ◽  
pp. 240-248 ◽  
Author(s):  
W. W. Copenhaver ◽  
C. Hah ◽  
S. L. Puterbaugh

A detailed aerodynamic study of a transonic, high-throughflow, single-stage compressor is presented. The compressor stage was comprised of a low-aspect-ratio rotor combined alternately with two different stator designs. Both experimental and numerical studies are conducted to understand the details of the complex flow field present in this stage. Aerodynamic measurements using high-frequency, Kulite pressure transducers and conventional probes are compared with results from a three-dimensional viscous flow analysis. A steady multiple blade row approach is used in the numerical technique to examine the detailed flow structure inside the rotor and the stator passages. The comparisons indicate that many flow field features are correctly captured by viscous flow analysis, and therefore unmeasured phenomena can be studied with some level of confidence.



Author(s):  
Michele Marconcini ◽  
Filippo Rubechini ◽  
Andrea Arnone ◽  
Seiichi Ibaraki

The flow field of a high pressure ratio centrifugal compressor for turbocharger applications is investigated using a three-dimensional Navier-Stokes solver. The compressor is composed of a double-splitter impeller followed by a vaned diffuser. The flow field of the transonic open-shrouded impeller is highly three-dimensional, and it is influenced by shock waves, tip leakage vortices and secondary flows. Their interactions generate complex flow structures which are convected and distorted through the impeller blades. Both steady and unsteady computations are performed in order to understand the physical mechanisms which govern the impeller flow field while the operation ranges from choke to surge. Detailed Laser Doppler Velocimetry (LDV) flow measurements are available at various cross-sections inside the impeller blades at both design and off-design operating conditions.



Author(s):  
Dieter E. Bohn ◽  
Ingo Balkowski ◽  
Hongwei Ma ◽  
Christian Tu¨mmers ◽  
Michael Sell

An important goal of the development of turbine bladings is to increase the efficiency for an optimized use of energy resources. This necessitates the most possible insight into the complex flow phenomena in multi-stage turbine bladings. This paper presents a combined numerical and experimental investigation of the flow field in a 2-stage axial turbine with shrouded blades, where the axial gap between the shroud and the endwall is varied between 1mm (closed cavities) and 5 mm (opened cavities). In the experimental setup at the Institute of Steam and Gas Turbines, Aachen University, the turbine is operated at a low pressure ratio of 1.4 with an inlet pressure of 3.2 bar. The rotating speed is adjusted by a water brake, which is integrated into a swing frame running in hydrostatic bearings. The rotor power dissipates in the water brake, which enables a very accurate angular momentum determination. The mass flow is measured through a calibrated nozzle installed upstream of the turbine inlet at an accuracy of better than 1%, from which stage efficiencies can be derived. For both geometric configurations (open and closed shroud cavities), the flow field at both inlet and outlet is measured using 5-hole probes as well as temperature probes at three operating conditions. The test rig is especially designed to investigate the influence of the cavity size. Therefore, the radial gaps between shroud and casing is held near zero in order to prevent an axial flow through the cavities. The experimental results are used as boundary conditions for corresponding numerical multi-stage calculations of the 3D flow through the 2-stage turbine, using the highly accurate steady Navier-Stokes inhouse computer code, CHT-Flow. The flow field measurements and the numerical simulations give deeper insight into some of the cavity-related flow field phenomena. The measurement results as well as the simulations indicate that the stator leading edge has little influence on the inlet flow field. The flow through the shroud cavities has a significant influence on the field and therefore on the machine’s performance.



Author(s):  
Michele Marconcini ◽  
Filippo Rubechini ◽  
Andrea Arnone ◽  
Seiichi Ibaraki

A three-dimensional Navier-Stokes solver is used to investigate the flow field of a high pressure ratio centrifugal compressor for turbocharger applications. Such a compressor consists of a double-splitter impeller followed by a vane diffuser. The inlet flow to the open shrouded impeller is transonic, thus giving rise to interactions between shock waves and boundary layers and between shock waves and tip leakage vortices. These interactions generate complex flow structures which are convected and distorted through the impeller blades. Detailed Laser Doppler Velocimetry (LDV) flow measurements are available at various cross sections inside the impeller blades highlighting the presence of low velocity flow regions near the shroud. Particular attention is focused on understanding the physical mechanisms which govern the flow phenomena in the near shroud region. To this end numerical investigations are performed using different tip clearance modelizations and various turbulence models, and their impact on the computed flow field is discussed.



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