Three-Dimensional Flow Phenomena in a Transonic, High-Throughflow, Axial-Flow Compressor Stage

1993 ◽  
Vol 115 (2) ◽  
pp. 240-248 ◽  
Author(s):  
W. W. Copenhaver ◽  
C. Hah ◽  
S. L. Puterbaugh

A detailed aerodynamic study of a transonic, high-throughflow, single-stage compressor is presented. The compressor stage was comprised of a low-aspect-ratio rotor combined alternately with two different stator designs. Both experimental and numerical studies are conducted to understand the details of the complex flow field present in this stage. Aerodynamic measurements using high-frequency, Kulite pressure transducers and conventional probes are compared with results from a three-dimensional viscous flow analysis. A steady multiple blade row approach is used in the numerical technique to examine the detailed flow structure inside the rotor and the stator passages. The comparisons indicate that many flow field features are correctly captured by viscous flow analysis, and therefore unmeasured phenomena can be studied with some level of confidence.

1992 ◽  
Author(s):  
William W. Copenhaver ◽  
Chunill Hah ◽  
Steven L. Puterbaugh

A detailed aerodynamic study of a transonic, high-through-flow, single stage compressor is presented. The compressor stage was comprised of a low-aspect-ratio rotor combined alternately with two different stator designs. Both experimental and numerical studies are conducted to understand the details of the complex flow field present in this stage. Aerodynamic measurements using high-frequency, Kulite pressure transducers and conventional probes are compared with results from a three-dimensional viscous flow analysis. A steady multiple blade row approach is used in the numerical technique to examine the detailed flow structure inside the rotor and the stator passages. The comparisons indicate that many flow field features are correctly captured by viscous flow analysis, and therefore unmeasured phenomena can be studied with some level of confidence.


Author(s):  
H. E. Gallus ◽  
H. Hoenen

Criteria for the maximum diffusion allowable in a blade row without reaching stall play an important part in the design of highly loaded axial-flow compressors. Most of these criteria for maximum blade loading were derived from wind tunnel measurements of 2-d-steady cascade flow. As the flow field in turbomachines is extremely unsteady and of three-dimensional nature the boundary layers are influenced by these effects. The paper deals with the results of boundary layer measurements in a stator blade channel of a subsonic axial-flow compressor stage at various operating points between unthrottled and highly throttled flow (near stall). In front of the stator, the time-averaged velocity profiles as well as the fluctuations due to the unsteady flow field downstream of the rotor were measured. The growing of the separation zones inside the channel with increased blade load is studied in detail. Photos of flow visualization in the boundary layers by dye-injection and flow patterns derived from hot-wire measurements illustrate the physics of boundary layer behavior and separation due to increasing stator blade load. The investigations include measurements of the turbulence energy and a frequency analysis of the velocity fluctuations in the boundary layers.


Author(s):  
Jialing Lu ◽  
Wuli Chu ◽  
Yanhui Wu

In recent years endwall profiling has been well validated as a major new engineering design tool for the reduction of secondary loss in turbines. However, its application on compressors have been rarely performed and reported. This paper documents the findings of the analysis for diminishing compressor stator corner separation using endwall profiling; In the study, novel profiled endwalls were designed and numerically studied on a subsonic axial-flow compressor stage. The compressor stator endwalls were profiled on both axial and azimuthal directions. The results showed, the stator corner separation was significantly suppressed under all the operating conditions by implementing this profiled endwall. Significant improvements on stage pressure ratios and stage efficiency were observed. Detailed flow field changes, as well as endwall profiling methods are provided in the paper, so that the results of this research can be referenced to other compressor designs.


1996 ◽  
Vol 118 (4) ◽  
pp. 835-843 ◽  
Author(s):  
B. V. Marathe ◽  
B. Lakshminarayana ◽  
Y. Dong

The objective of this investigation is to understand the nature of the complex flow field inside each element of the torque converter through a systematic experimental and numerical investigation of the flow field. A miniature five-hole probe was used to acquire the data at the exit of the stator at several operating conditions. The flow field is found to be highly three dimensional with substantial flow deviations, and secondary flow at the exit of the stator. The secondary flow structure, caused by the upstream radial variation of the through flow, induces flow overturning near the core. Flow separation near the shell causes flow underturning in this region. The rate of decay of stator wake is found to be slower than that observed in the wakes of axial flow turbine nozzles. The flow predictions by a Navier–Stokes code are in good agreement with the pressure and the flow field measured at the exit of the stator at the design and the off-design conditions.


1985 ◽  
Vol 107 (2) ◽  
pp. 436-448 ◽  
Author(s):  
M. J. Pierzga ◽  
J. R. Wood

An experimental investigation of the three-dimensional flow field through a low aspect ratio, transonic, axial-flow fan rotor has been conducted using an advanced laser anemometer (LA) system. Laser velocimeter measurements of the rotor flow field at the design operating speed and over a range of through flow conditions are compared to analytical solutions. The numerical technique used herein yields the solution to the full, three-dimensional, unsteady Euler equations using an explicit time-marching, finite volume approach. The numerical analysis, when coupled with a simplified boundary layer calculation, generally yields good agreement with the experimental data. The test rotor has an aspect ratio of 1.56, a design total pressure ratio of 1.629 and a tip relative Mach number of 1.38. The high spatial resolution of the LA data matrix (9 radial × 30 axial × 50 blade-to-blade) permits details of the transonic flow field such as shock location, turning distribution, and blade loading levels to be investigated an compared to analytical results.


Author(s):  
Vaclav Cyrus

A detailed investigation of three-dimensional flow was carried out in a low speed rear axial compressor stage with the change of the stator blade row setting. The stator blade stagger change was in the range of (−14) – (23) degree. Measurements were performed by means of both stationary and rotating pressure probes at seven working points. The origin of large regions of separated flow in blade rows at positive incidence angles was analysed with the use of the spanwise diffusion factor distribution. These areas in the rotor and stator rows originated as the diffusion factor exceeded the critial value D = 0.6 within (1/4 – 1/3) of the blade height near one end-wall. The rotating stall in compressor stage arised when large regions of separated flow occured simultaneously in both rotor and stator blade rows.


Author(s):  
Aristide Massardo ◽  
Antonio Satta ◽  
Martino Marini

A new technique is presented for the design optimization of an axial-flow compressor stage. The procedure allows for optimization of the complete radial distribution of the geometry since the variables, chosen to represent the three dimensional geometry of the stage, are coefficients of suitable polynomials. Evaluation of the objective function is obtained with a through-flow type calculation, which has acceptable speed and stability qualities. Some examples are given of the possibility to use the procedure both for redesign and, together with what was presented in Part I, for the complete design of axial-flow compressor stages.


1991 ◽  
Author(s):  
N. Suryavamshi ◽  
B. Lakshminarayana

The results of a numerical investigation to predict the flow field including wakes and mixing in axial flow compressor rotors has been presented in this paper. The wake behaviour in a moderately loaded compressor rotor has been studied numerically using a three-dimensional incompressible Navier-Stokes solver with a high Reynolds number form of the k–ε turbulence model. The equations are solved using a time dependent implicit technique. The agreement between the measured data and the predictions are good; including the blade boundary layer profiles, wake mean velocity profiles and decay. The ability of the pseudo-compressibility scheme to predict the entire flow field including the near and far wake profiles and its decay characteristics, effect of loading and the viscous losses of a three-dimensional rotor flow field has been demonstrated. An analysis of the passage averaged velocities and the pressure coefficients shows that the mixing in the downstream regions away from the hub and annulus walls is dominated by wake diffusion. In regions away from the walls, the radial mixing is predominantly caused by the transport of mass, momentum and energy by the radial component of velocity in the wake.


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