scholarly journals CHARACTERISATION OF IRON ORES AND CONCENTRATES WITH THE USE OF LABORATORY SINTERING TESTS ON A SEMI-INDUSTRIAL SINTERING PAN

2020 ◽  
Vol 72 (2) ◽  
pp. 39-52
Keyword(s):  
Physicochemical Properties ◽  
Ferrous Metallurgy ◽  
Iron Ore ◽  
Iron Ores ◽  
Sintering Process ◽  
Fine Grained ◽  
Basic Parameters

The article presents the characteristics of iron ores and concentrates in terms of assessing their impact on the sintering process and on the physicochemical properties of the sinter. The article describes the methodology for conducting laboratory sintering tests on a pan using the line for semi-industrial simulation of sintering of iron ore and waste as well as other auxiliary devices at the Primary Processes Unit of the Łukasiewicz – Institute of Ferrous Metallurgy. The results of the influence of various dusty components (concentrates), fine-grained iron ores (sinter ores) and addition of quicklime to the mixture on the basic parameters of the sintering process are also included. The results of tests on the properties of sinters made from various sintering mixtures are also presented.

Effect of characteristics of fine iron ores on the granulation behavior of concentrate in sintering granulation process

2017 ◽  
Vol 115 (2) ◽  
pp. 202 ◽  
Author(s):  
Shengli Wu ◽  
Zhigang Que ◽  
Xiaobo Zhai ◽  
Kailang Li
Keyword(s):  
Contact Angle ◽  
Iron Ore ◽  
Growth Index ◽  
Iron Ores ◽  
Sintering Process ◽  
Capillary Water ◽  
Granulation Process ◽  
High Maximum ◽  
Small Contact Angle ◽  
Fine Iron

Concentrates have advantages of high ferrous grade, less harmful impurities and lower price. However, the small size and poor granulation behavior of concentrates could deteriorate the permeability of the sinter bed and reduce sinter productivity, thus making it difficult to use concentrates effectively. Therefore, in order to strengthen the granulation behavior of concentrates, granulation experiments were carried out and experiment samples made with one kind of concentrates and five kinds of fine iron ores were produced in this paper. Then, the effects of water absorbility and wettability of fine iron ores on granulation behavior of concentrates were investigated. Furthermore, optimized ore blending recipes were proposed to strengthen the granulation behavior of concentrates by sinter pot tests. Results show that the granulation behavior of concentrates was improved for the samples exhibiting high maximum capillary water and small contact angle in fine iron ores. Compared with the scheme of blending ores containing 15 mass% concentrate, the growth index of quasi-particles increased by 20.62% in the case of iron ore BR-2 replacing half of iron ore BR-1, the vertical sintering speed went up from 26.32 to 29.26 mm min−1, the productivity increased from 1.95 to 2.20 t m−2 h−1. The growth index of the quasi-particles increased by 30% when using iron ore AR-2 to replace half of iron ore AR-1. The vertical sintering speed and the productivity of sinter improved to 29.82 mm min−1 and 2.24 t m−2 h−1, respectively. The results help to improve the granulation behavior of concentrates by optimizing the blending ore recipes, based on the characteristics of fine iron ores, and thus use these concentrates more efficiently in the sintering process.

scholarly journals A Short Review of the Effect of Iron Ore Selection on Mineral Phases of Iron Ore Sinter

Minerals ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 35
Author(s):  
Junwoo Park ◽  
Eunju Kim ◽  
In-kook Suh ◽  
Joonho Lee
Keyword(s):  
Iron Ore ◽  
Short Review ◽  
Liquid Phase Sintering ◽  
Iron Ores ◽  
Sintering Process ◽  
Iron Ore Sintering ◽  
Agglomeration Process ◽  
Mineral Phases ◽  
Iron Ore Sinter ◽  
Coal Particles

The sintering process is a thermal agglomeration process, and it is accompanied by chemical reactions. In this process, a mixture of iron ore fines, flux, and coal particles is heated to about 1300 °C–1480 °C in a sinter bed. The strength and reducibility properties of iron ore sinter are obtained by liquid phase sintering. The silico-ferrite of calcium and aluminum (SFCA) is the main bonding phase found in modern iron ore sinters. Since the physicochemical and crystallographic properties of the SFCA are affected by the chemical composition and mineral phases of iron ores, a crystallographic understanding of iron ores and sintered ore is important to enhance the quality of iron ore sinter. Scrap and by-products from steel mills are expected to be used in the iron ore sintering process as recyclable resources, and in such a case, the crystallographic properties of iron ore sinter will be affected using these materials. The objective of this paper is to present a short review on research related to mineral phases and structural properties of iron ore and sintered ore.

scholarly journals OPTIMIZATION OF CONCRETE COMPOSITIONS WITH SECONDARY INDUSTRIAL PRODUCTS

2021 ◽  
pp. 51-61
Author(s):  
M. I. NETESA ◽  
A. V. KRASNYUK ◽  
A. M. NETESA ◽  
N. A. NIKIFOROVA
Keyword(s):  
Grain Size ◽  
Iron Ore ◽  
Concrete Mixture ◽  
Processing Plant ◽  
Fine Aggregate ◽  
Iron Ores ◽  
Industrial Products ◽  
Fine Grained ◽  
Processing Plants ◽  
Ore Dressing

Purpose. Analyze scientific publications on the existing problems of environmental pollution by secondary industrial products. Search for ways to solve these issues through the rational use of concrete in construction with additives of secondary industrial products, especially fine-grained ones. Determination of rational compositions of medium-strength concrete with the minimum required consumption of cement and filler from iron ore dressing wastes of mining and processing plants. Methodology. To achieve this goal, the experience of improving the structure and properties of concrete by introducing complex additives based on secondary industrial products into its composition is analyzed. The following materials were used for the research: Portland cement CEM 41.7 from Krivoy Rog; as a large aggregate – crushed granite with a maximum grain size of 20 mm; fine aggregate – river quartz sand; mineral additives – products of concentration of iron ores of the Southern Mining and Processing Plant. The experiment was carried out on certified equipment. Control specimens with a side of 10 cm were formed. The compressive strength of concrete was determined according to a standard procedure. Based on the results of the mathematical analysis, graphical dependences of the change in the optimized characteristics on the variable parameters – the consumption of cement, the products of concentration of iron ores and the plasticizer – were built. Findings. Based on the results of testing the samples, the calculation of mathematical models of the experiment was carried out and polynomials of the third degree were obtained for the optimized parameters – the average strength of the samples and the coefficient of efficiency of using cement. The following patterns can be distinguished. The strength of concrete depends to the greatest extent on the consumption of cement in the composition of the concrete mixture and increases significantly with an increase in its content within the studied limits. With an increase in the filler content in the studied range, the strength of concrete, and, accordingly, the coefficient of efficiency of using cement increases with a decrease in the content of cement in the composition of the concrete mixture. Originality. The studies carried out make it possible to determine the main regularities of increasing the efficiency of cement use when utilizing local secondary industrial products in concrete, namely, the introduction of iron ore dressing waste from mining and processing plants as a fine-grained additive in concrete. It was found that it is possible to obtain the required low concrete strength with a significantly lower cement consumption by ensuring a rational grain size composition of the concrete mixture components. Practical value. When designing concrete compositions with a high coefficient of cement utilization, it is necessary to use the obtained research results, providing cement savings and utilizing a significant amount of fine-grained secondary industrial products.

Experimental Research on the Qualitative Characteristics of Iron Ores and Ferrous Waste That Can Be Used in Blast Furnace Mixt Injection Technology

2019 ◽  
Vol 70 (11) ◽  
pp. 3835-3842
Author(s):  
Mihai Dumitru Tudor ◽  
Mircea Hritac ◽  
Nicolae Constantin ◽  
Mihai Butu ◽  
Valeriu Rucai ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Experimental Research ◽  
Raw Materials ◽  
Coal Dust ◽  
Production Costs ◽  
Iron Ores ◽  
Fine Grained ◽  
Experimental Laboratory ◽  
Injection Technology ◽  
Direct Use

Direct use of iron ores in blast furnaces, without prior sintering leads to a reduction in production costs and energy consumption [1,2]. Fine-grained iron ores and iron oxides from ferrous wastes can be used together with coal dust and limestone in mixed injection technology through the furnace tuyeres. In this paper are presented the results of experimental laboratory investigations for establishing the physic-chemical characteristics of fine materials (iron ore, limestone, pulverized coal) susceptible to be used for mixed injection in blast furnace. [1,4]. The results of the experimental research have shown that all the raw materials analyzed can be used for mixt injection in blast furnace.

Carbon Doped Iron Ore Using Palm Kernel Shell

2013 ◽  
Vol 701 ◽  
pp. 28-31 ◽  
Author(s):  
Rusila Zamani Abd Rashid ◽  
Hadi Purwanto ◽  
Hamzah Mohd Salleh ◽  
Mohd Hanafi Ani ◽  
Nurul Azhani Yunus ◽  
...  
Keyword(s):  
Iron Ore ◽  
Palm Kernel ◽  
Reduction Process ◽  
Attractive Alternative ◽  
Low Grade ◽  
Iron Ores ◽  
Solid Carbon ◽  
Green Composite ◽  
Biomass Waste ◽  
Palm Kernel Shell

This paper pertains to the reduction process of local low grade iron ore using palm kernel shell (PKS). It is well known that low grade iron ores contain high amount of gangue minerals and combined water. Biomass waste (aka agro-residues) from the palm oil industry is an attractive alternative fuel to replace coal as the source of energy in mineral processing, including for the treatment and processing of low grade iron ores. Both iron ore and PKS were mixed with minute addition of distilled water and then fabricated with average spherical diameter of 10-12mm. The green composite pellets were subjected to reduction test using an electric tube furnace. The rate of reduction increased as temperature increases up to 900 °C. The Fe content in the original ore increased almost 12% when 40 mass% of PKS was used. The reduction of 60:40 mass ratios of iron ore to PKS composite pellet produced almost 11.97 mass% of solid carbon which was dispersed uniformly on the surface of iron oxide. The aim of this work is to study carbon deposition of PKS in iron ore through reduction process. Utilization of carbon deposited in low grade iron ore is an interesting method for iron making process as this solid carbon can act as energy source in the reduction process.

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