scholarly journals Fabrication and Characterization of Aluminium-Rice Husk Ash Composite Prepared by Stir Casting Method

2016 ◽  
Vol 44 ◽  
pp. 9-18 ◽  
Author(s):  
Adnan Adib Ahamed ◽  
Rashed Ahmed ◽  
Muhammad Benzir Hossain ◽  
Masum Billah
Keyword(s):  
Rice Husk ◽  
Rice Husk Ash ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
Aluminium Matrix Composite ◽  
The Matrix ◽  
Agricultural Byproduct ◽  
Reinforcing Particle

Metal Matrix Composites (MMCs) constitute an important category of design and weight-efficient materials. This article highlights on the work where an attempt is taken to fabricate aluminium matrix composite reinforced with rice husk ash (RHA) particles, an agricultural byproduct with high amount of silica. RHA particles, upon analysis, are incorporated into the Al matrix melt by stir casting. Magnesium (~1%) is used as a wetting agent between matrix and reinforcement. 3, 6 and 9% wt. of RHA are added into the matrix. The microstructure analysis reveals the reinforcing particle distribution inside the matrix which indicates successful fabrication of the composites. The density and mechanical properties such as strength and hardness are measured for both unreinforced metal and composites. The results found in the tests show a decrease in density with increasing reinforcement while increasing yield strength, ultimate strength and hardness of the composites with increasing reinforcement from the unreinforced condition.

Fabrication and Characterization of A356-Basalt Ash-Fly Ash Composites Processed by Stir Casting Method

2017 ◽  
Vol 25 (3) ◽  
pp. 209-214 ◽  
Author(s):  
G. Venkatachalam ◽  
A. Kumaravel
Keyword(s):  
Fly Ash ◽  
Impact Strength ◽  
Hybrid Composites ◽  
Cost Effective ◽  
Weight Fraction ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
The Matrix

This paper presents the characterization of A356 composite reinforced with fly ash and basalt ash produced by stir casting method. Aluminium metal matrix composites (AMC) are used in wide variety of applications such as structural, aerospace, marine, automotive etc. Stir casting is cost effective manufacturing process and it is useful to enhance the attractive properties of AMCs. Three sets of hybrid AMC are prepared by varying the weight fraction of the reinforcements (3% basalt + 7% fly ash, 5% basalt + 5% fly, 7% basalt + 3% fly ash). The effect of reinforcements on the mechanical properties of the hybrid composites such as hardness, tensile, compressive and impact strength were studied. The obtained results reveal that tensile, compressive and impact strength was increased when weight fraction of fly ash increased, whereas the hardness increases when weight fraction of the basalt ash increased. Microscopic study reveals the dispersion of the reinforcements in the matrix.

Metallurgical and Mechanical Characterization of Al 6082-B4C/Si3N4 Hybrid Composite Manufactured by Combined Ball Milling and Stir Casting

2014 ◽  
Vol 592-594 ◽  
pp. 484-488 ◽  
Author(s):  
Pardeep Sharma ◽  
Dinesh Khanduja ◽  
Satpal Sharma
Keyword(s):  
Ball Milling ◽  
Mechanical Characterization ◽  
Hybrid Composites ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
Percentage Elongation ◽  
Silicon Nitride Powder ◽  
The Cost

Aluminium matrix composites (AMCs) having more than one reinforcement (hybrid AMCs) found enlarged use due to better strength, high thermal stability and wear resistance properties and can be a substitute for single reinforced AMCs .The effect of varying ball milled (BM) B4C/Si3N4 particles on the microstructure of as cast AA6082 and mechanical properties of AA6082 alloy hybrid composites produced by combined ball milling and conventional stir casting method have been reported. The combined reinforcement of BM B4C/Si3N4 particles were varied from 0-9 % in a step of 3. The wettability of B4C/Si3N4 into the aluminium melt has been increased by ball milling the boron carbide with silicon nitride powder, so that combined reinforcement of B4C/Si3N4 neither float nor sink in the aluminium melt. The investigated result showed that addition of combined reinforcement of BM B4C/Si3N4 increased Hardness and Ultimate tensile strength at the cost of reduction in percentage elongation.

Fabrication of AA6061-0/RHA Surface Composite via Friction Stir Processing

2014 ◽  
Vol 660 ◽  
pp. 214-218 ◽  
Author(s):  
Samir Sani Abdulmalik ◽  
Rosli Ahmad
Keyword(s):  
Rice Husk ◽  
Friction Stir Processing ◽  
Rice Husk Ash ◽  
Base Material ◽  
Homogeneous Distribution ◽  
Matrix Composites ◽  
Friction Stir ◽  
Mechanical Stirring ◽  
The Matrix ◽  
Surface Metal

Friction stir processing is a novel process evolved to fabricate surface metal matrix composites. Rice husk ash (RHA) is an agro-industrial waste and by product of rice husk. The feasibility of incorporating RHA powder into aluminium alloy AA6061-0 as reinforcement particles to make surface matrix composite via FSP is reported in this paper. The optical micrographs revealed a homogeneous distribution of RHA particles which were well bonded with the matrix in both first and fourth-passes of the FSP due to mechanical stirring. Microhardness of the stir zone SZ with the RHA particles of I-pass increased to about 106 HV, 40% higher than that of the base material 66 HV by dispersed RHA particles.

scholarly journals Karakterisasi Blok Rem Kereta Api Berbahan Al-Sic Berdasarkan Komposisi Material

2011 ◽  
Vol 13 (1) ◽  
pp. 29-35
Author(s):  
Ipung Kurniawan ◽  
Bayuseno AP
Keyword(s):  
Weight Fraction ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
Braking System ◽  
Wear And Tear ◽  
Vital Component ◽  
Resistance To Wear ◽  
Sic Composites

Brake blocks is a vital component in the braking system of trains. Generally material brake blocks made ​​of cast iron. But the usage is still less effective than the weight and resistance to wear. Al-SiC composites with the variation of weight fraction of 5, 10 and 15% SiC is expected to address the problem as expected. Stir casting method was chosen for the process of formation of Metal Matrix Composites (MMC), which includes the characterization of microstructure and wear of materials. Wear and tear on the material tested by the method ogoshi at 2.12 kg load and a constant sliding speed 0.244 m/s for 60 seconds. Small value indicates the specific wear resistance of materials against wear is good.

scholarly journals Effect of Cryolite on Microstructure of Insitu AlB2 Aluminium Metal Matrix Composites

2019 ◽  
Vol 8 (2S3) ◽  
pp. 940-943
Keyword(s):  
Composite Material ◽  
Aluminium Alloy ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
Halide Salt ◽  
The Matrix ◽  
Aluminium Metal

Todays composite material have gained more popularity due to their improved properties over the conventional materials. In the present paper, insitu composites were fabricated via chemical reaction between molten aluminium alloy and halide salt KBF4 with cryolite at 8000C by stir casting method. The microstructures of the composite containing 3 and 5 wt. % of AlB2 reinforcement phase have been compared with the unreinforced aluminium alloy. The microstructure analysis shows clean AlB2 particles uniformly distributed throughout the matrix. With the increase in the AlB2 reinforcement, insitu composite show less agglomeration and recovery of boron is more when compared to the unmixed halide salt in the fabrication of inistu composite

Characteristic study for low melting point MMC using stir casting technique

2013 ◽  
Vol 10 (6) ◽  
pp. 529-534
Author(s):  
K. Jagannath ◽  
S. Sharma ◽  
N. Mohan ◽  
Achutha Kini ◽  
P. Prabhu
Keyword(s):  
Metal Matrix ◽  
Stir Casting ◽  
Structural Quality ◽  
Matrix Composites ◽  
Casting Method ◽  
Weight Percentage ◽  
Casting Technique ◽  
Metallic Composites ◽  
Made In

This paper presents manufacturing of metallic composites using stir-casting method. The setup details and manufacturing methodology are explained. Microstructure and characterization of graphite-tin composite is also included. The tensile strength and hardness improvement is observed in tin-graphite MMC with increase in weight percentage of graphite. Metal-matrix composites (MMC's) are now attracting enormous interest. One of the prime reasons for this is that significant advances have been made in recent years on the development of fabrication routes, which are economically attractive and generate material of high micro structural quality. In particular, it is possible to produce composites, which are relatively free from gross defects (Clyne and Mason, 1987; Smith and Froes, 1984; Rodes and Spuurling, 1985; Hunt, 1989; Ted Guo and Tsao, 2000). However, it depends on the ability of synthesizing them with a consistent reproducibility in microstructure and properties. With continual development in fabrication techniques, MMC's have been found to be suitable to replace some of the conventional metallic monolithic alloys.

scholarly journals The Investigation of Machinability and Surface Properties of Aluminium Alloy Matrix Composites

2021 ◽  
Vol 53 (4) ◽  
pp. 210412
Author(s):  
Priyadarsini Morampudi ◽  
Venkata Ramana V.S.N. ◽  
Koona Bhavani ◽  
Amrita M ◽  
V Srinivas
Keyword(s):  
Surface Roughness ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Aluminum Matrix Composites ◽  
Al Alloy ◽  
Matrix Composites ◽  
Casting Method ◽  
Alloy Matrix ◽  
The Matrix ◽  
Aluminium Alloy Matrix

Aluminum matrix composites (AMCs) are crucial to the progress of composite application areas due to their remarkable mechanical properties. Their usage has expanded into different fields such as the aerospace, automobile, and defense industries. The present study used wrought Al alloy AA6061 as the matrix, while ilmenite (FeTiO3) particles were used as reinforcement at different weight percentages to prepare metal matrix composites. One of the most economical and simple casting routes among the several available fabrication techniques for the preparation of composites is the stir casting method, which was applied in the present investigation to prepare the AMCs. The machinability of the fabricated composites and the surface roughness property after machining were studied to understand the effect of speed and feed during machining. The results showed that an increase in speed decreased the cutting forces and the surface roughness. Meanwhile, an increase in surface roughness was observed with an increase in feed.

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