scholarly journals An Assembly Method for the Multistage Rotor of An Aero-Engine Based on the Dual Objective Synchronous Optimization for the Coaxality and Unbalance

Aerospace ◽  
2021 ◽  
Vol 8 (4) ◽  
pp. 94
Author(s):  
Yue Chen ◽  
Jiwen Cui ◽  
Xun Sun

The assembly quality of an aero-engine directly determines its stability in high-speed operation. The coaxiality and unbalance out of tolerance caused by improper assembly may give rise to complicated vibration faults. To meet the requirements of the dual objective and reduce the test cost, it is necessary to predict the optimal assembly angles of the rotors at each stage during pre-assembly. In this study, we proposed an assembly optimization method for a multistage rotor of an aero-engine. Firstly, we developed a coordinate transmission model to calculate the coordinates of any point in the rotors at each stage during the assembly processes of a multistage rotor. Moreover, we proposed two different pieces of assembly optimization data for the coaxiality and unbalance, and established a dual objective evaluation function of that. Furthermore, we used the genetic algorithm to solve the optimal assembly angles of the rotors at each stage. Finally, the Monte Carlo simulation technique was used to investigate the effects of the geometric measured errors of each rotor on the proposed genetic algorithm. The simulation results show that the process of the dual objective optimization had good convergence, and the obtained optimal assembly angles of each rotor were not affected by the geometric measured errors. In addition, the dual objective optimization can ensure that both the coaxiality and unbalance can approach their respective optimal values to the most extent, and the experimental results also verified this conclusion. Therefore, the assembly optimization method proposed in this study can be used to guide the assembly processes of the multistage rotor of an aero-engine to achieve synchronous optimization for the coaxality and unbalance.

2021 ◽  
Vol 104 (3) ◽  
pp. 003685042110311
Author(s):  
Kai Hu ◽  
Guangming Zhang ◽  
Wenyi Zhang

Sound quality (SQ) has become an important index to measure the competitiveness of motor products. To better evaluate and optimize SQ, a novelty SQ evaluation and prediction model of high-speed permanent magnet motor (HSPMM) with better accuracy is presented in this research. Six psychoacoustic parameters of A-weighted sound pressure level (ASPL), loudness, sharpness, roughness, fluctuation strength (FS), and perferred-frequency speech interference (PSIL) were adopted to objectively evaluate the SQ of HSPMM under multiple operating conditions and subjective evaluation was also conducted by the combination of semantic subdivision method and grade scoring method. The evaluation results show that the SQ is poor, which will have a certain impact on human psychology and physiology. The correlation between the objective evaluation parameters and the subjective scores is analyzed by coupling the subjective and objective evaluation results. The average error of multiple linear regression (MLR) model is 7.10%. It has good accuracy, but poor stability. In order to improve prediction accuracy, a new predicted model of radial basis function (RBF) artificial neural network was put forward based on genetic algorithm (GA) optimization. Compared with MLR, its average error rate is reduced by 3.16% and the standard deviation is reduced by 1.841. In addition, the weight of each objective parameter was analyzed. The new predicted model has a better accuracy. It can evaluate and optimize the SQ exactly. The research methods and conclusions of this paper can be extended to the evaluation, prediction, and optimization of SQ of other motors.


2019 ◽  
Vol 36 (1) ◽  
pp. 1-8 ◽  
Author(s):  
Jingjing Huang ◽  
Longxi Zheng ◽  
Chris K Mechefske ◽  
Bingbing Han

Abstract Based on rotor dynamics theory, a two-disk flexible rotor system representing an aero-engine with freely supported structure was established with commercial software ANSYS. The physical model of the two-disk rotor system was then integrated to the multidisciplinary design optimization software ISIGHT and the maximum vibration amplitudes experienced by the two disks when crossing the first critical speed were optimized using a multi-island genetic algorithm (MIGA). The optimization objective was to minimize the vibration amplitudes of the two disks when crossing the first critical speed. The position of disk 1 was selected as the optimization variable. The optimum position of disk 1 was obtained at the specified constraint that the variation of the first critical speed could not exceed the range of ±10 %. In order to validate the performance of the optimization design, the proof-of-transient experiments were conducted based on a high-speed flexible two-disk rotor system. Experimental results indicated that the maximum vibration amplitude of disk 1 when crossing the first critical speed declined by 60.9 % and the maximum vibration amplitude of disk 2 fell by 63.48 % after optimization. The optimization method found the optimum rotor positions of the flexible rotor system which resulted in minimum vibration amplitudes.


Machines ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 189
Author(s):  
Yue Chen ◽  
Jiwen Cui ◽  
Xun Sun

The assembly quality of the multistage rotor is an essential factor affecting its vibration level. The existing optimization methods for the assembly angles of the rotors at each stage can ensure the concentricity and unbalance meet the requirements, but it cannot directly ensure its vibration responses meet the indexes. Therefore, in this study, we first derived the excitation formulas of the geometric and mass eccentricities on the multistage rotor and introduced it into the dynamics model of the multistage rotor system. Then, the coordinate transfer model of the geometric and mass eccentricities errors, including assembly angles of the rotors at all stages, was established. Moreover, the mathematical relationship between the assembly angles of the rotors at all stages and the nodal vibration responses was established by combining the error transfer model with the dynamics model of the multistage rotor system. Furthermore, an optimization function was developed, which takes the assembly angles as the optimization variables and the maximum vibration velocity at the bearings as the optimization objective. Finally, a simplified four-stage high-pressure rotor system was assembled according to the optimal assembly angles calculated in the simulations. The experimental results showed that the maximum vibration velocity at the bearings under the optimal assembly was reduced by 69.6% and 45.5% compared with that under the worst assembly and default assembly. The assembly optimization method proposed in this study has a significant effect on the vibration suppression of the multistage rotor of an aero-engine.


2011 ◽  
Vol 97-98 ◽  
pp. 942-946
Author(s):  
Yun Feng Gao ◽  
Hua Hu ◽  
Tao Wang ◽  
Xiao Guang Yang

In this paper, to overcome the limitations of the weighted combination and single objective optimization methods, we presented a multi-objective optimization and simulation methodology for network-wide traffic signal control. A multi-objective genetic algorithm based on Non-dominated Sorting Genetic Algorithm II was given to solve the model directly to obtain Pareto optimal solution set. The objectives were evaluated by Enhanced Cell Transmission Model used to describe traffic dynamics on signalized urban road network. The results showed that the single objective optimization method made some of the objectives worsen when the objective to be optimized reaching optimal, and that the weighted combination optimization method gained a compromised solution, but the multi-objective optimization method gave consideration to more objectives, making the number of optimal or suboptimal ones is more than that of worse ones.


2014 ◽  
Vol 705 ◽  
pp. 79-82
Author(s):  
Jing Jing Huang ◽  
Long Xi Zheng ◽  
Mei Qing

A two-disk rotor system under the aero-engine support structure of typical 1-0-1 was established and the dynamical characteristics were analyzed. The two-disk rotor model was integrated to the Isight. The multi-objective design optimization of the transient process was then carried out with Evolutionary Optimization Algorithm. The optimum positions of the two-disk rotor system were obtained at the specified constraints. In order to verify the validity of the design optimization, the transient test was carried out on a high-speed flexible rotor mockup. The maximum amplitude of disk 1 cross the first critical rotation speed fell 50% and the maximum amplitude of disk 2 decreased by 20%. Experimental results indicated that the optimization method could obtain the position of the flexible rotor with the minimum amplitude and improve the design efficiency and quality, which had practical significance in the design of aero-engine rotor system.


Author(s):  
Song-lin Yang ◽  
Peng Chen ◽  
Yi-yan Wen ◽  
Jian Cui ◽  
Shu-ling Chen

The authors present an algorithm called P-C-GA (Parallel layered Complex method and Genetic Algorithm), which was based on delicate variables’ segments, parallel calculation thinking, genetic and complex algorithm, it had been applied on optimizing integrate the performance of navigational performance reliability and structure characteristic reliability by the computer programming language VC++. A large number of computation results in different solving methods show that compared with other methods such as chaos, GA and parallel GA algorithm, this algorithm is reliable and efficient.


Complexity ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Yue Chen ◽  
Jiwen Cui ◽  
Xun Sun ◽  
Shihai Cui

The coaxiality and unbalance are the two important indexes to evaluate the assembly quality of an aeroengine. It often needs to be tested and disassembled repeatedly to meet the double-objective requirements at the same time. Therefore, an intelligent assembly method is urgently needed to directly predict the optimal assembly orientations of the rotors at each stage to meet the double-objective requirements simultaneously. In this study, an assembly optimization method for the multistage rotor of an aeroengine is proposed based on the genetic algorithm. Firstly, a spatial location propagation model is developed to accurately predict the spatial position of each rotor after assembly. The alignment process of the assembly screw holes of the adjacent rotors is considered for the first time. Secondly, a new assembly optimization strategy is proposed to select different assembly data for the specific values of the coaxiality and unbalance, respectively. Finally, a double-objective fitness function is constructed based on the coaxiality and unbalance. The simulation and experimental results show that the assembly optimization method proposed in this study can be utilized to achieve synchronous optimization of the coaxiality and unbalance of an aeroengine during preassembly.


Author(s):  
Ki-Sang Song ◽  
Arun K. Somani

From the 1994 CAIS Conference: The Information Industry in Transition McGill University, Montreal, Quebec. May 25 - 27, 1994.Broadband integrated services digital network (B-ISDN) based on the asynchronous transmission mode (ATM) is becoming reality to provide high speed, multi bit rate multimedia communications. Multimedia communication network has to support voice, video and data traffics that have different traffic characteristics, delay sensitive or loss sensitive features have to be accounted for designing high speed multimedia information networks. In this paper, we formulate the network design problem by considering the multimedia communication requirements. A high speed multimedia information network design alogrithm is developed using a stochastic optimization method to find good solutions which meet the Quality of Service (QoS) requirement of each traffic class with minimum cost.


Electronics ◽  
2021 ◽  
Vol 10 (12) ◽  
pp. 1452
Author(s):  
Cristian Mateo Castiblanco-Pérez ◽  
David Esteban Toro-Rodríguez ◽  
Oscar Danilo Montoya ◽  
Diego Armando Giral-Ramírez

In this paper, we propose a new discrete-continuous codification of the Chu–Beasley genetic algorithm to address the optimal placement and sizing problem of the distribution static compensators (D-STATCOM) in electrical distribution grids. The discrete part of the codification determines the nodes where D-STATCOM will be installed. The continuous part of the codification regulates their sizes. The objective function considered in this study is the minimization of the annual operative costs regarding energy losses and installation investments in D-STATCOM. This objective function is subject to the classical power balance constraints and devices’ capabilities. The proposed discrete-continuous version of the genetic algorithm solves the mixed-integer non-linear programming model that the classical power balance generates. Numerical validations in the 33 test feeder with radial and meshed configurations show that the proposed approach effectively minimizes the annual operating costs of the grid. In addition, the GAMS software compares the results of the proposed optimization method, which allows demonstrating its efficiency and robustness.


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