scholarly journals An Intelligent Diagnosis Method for Machine Fault Based on Federated Learning

2021 ◽  
Vol 11 (24) ◽  
pp. 12117
Author(s):  
Zhinong Li ◽  
Zedong Li ◽  
Yunlong Li ◽  
Junyong Tao ◽  
Qinghua Mao ◽  
...  

In engineering, the fault data unevenly distribute and difficultly share, which causes that the existing fault diagnosis methods cannot recognize the newly added fault types. An intelligent diagnosis method for machine fault is proposed based on federated learning. Firstly, the local fault diagnosis models diagnosing the existing fault data and the newly added fault data are established by deep convolutional neural network. Then, the weight parameters of local models are fused into global model parameters by federated learning. Finally, the global model parameters are transmitted to each local model. Therefore, each local model update into a global shared model which can recognize the newly added fault types. The proposed method is verified by bearing data. Compared with the traditional model, which can only diagnose the existing fault data but cannot recognize newly added fault types, the federated fault diagnosis model fusing weight parameters can diagnose newly added faults without exchanging the data, and the accuracy is 100%. The proposed method provides an effective method to solve the poor sharing of fault data and poor generalization of fault diagnosis model for mechanical equipment.

2017 ◽  
Vol 24 (s3) ◽  
pp. 200-206 ◽  
Author(s):  
Donghua Feng ◽  
Yahong Li

Abstract Aiming at the problem of inaccurate and time-consuming of the fault diagnosis method for large-scale ship engine, an intelligent diagnosis method for large-scale ship engine fault in non-deterministic environment based on neural network is proposed. First, the possible fault of the engine was analyzed, and the downtime fault of large-scale ship engine and the main fault mode were identified. On this basis, the fault diagnosis model for large-scale ship engine based on neural network is established, and the intelligent diagnosis of engine fault is completed. The experiment proved that the proposed method has high diagnostic accuracy, engine fault diagnosis takes only about 3s, with a higher use value.


2014 ◽  
Vol 1044-1045 ◽  
pp. 798-800 ◽  
Author(s):  
Hong Zhu

With the development of science and technology, the theoretical content of mechanical fault diagnosis technology has been initially improved and established a scientific research system. Combining the mechanical diagnostic techniques with the current advanced science and technology, a variety of mechanical fault diagnosis methods have been researched and developed. Mechanical fault diagnosis evolved from empirical diagnosis to mechanical diagnosis and then to the current intelligent learning diagnosis. Now mechanical fault diagnosis collects mechanical failure data precisely mainly by a variety of sensors, uses a variety of fault diagnosis model to conduct diversified and intelligent diagnosis.


2021 ◽  
Vol 55 (2) ◽  
pp. 172-184
Author(s):  
Shujia Yang ◽  
Yi Wang ◽  
Min Jiang ◽  
Wei Ren ◽  
Yanbo Gao

Abstract Fault diagnosis of a fixed marine observing buoy (FMOB) is important for ensuring the reliability of an ocean observing system. Aiming at the difficulty that most FMOB instruments lack direct operational status information in fault diagnosis, an indirect fault diagnosis method based on a Bayesian network (BN) for FMOBs is presented, through which the ocean observing series collected by the FMOB are effectively utilized and analyzed for fault diagnosis of FMOB equipment. The ocean observing series not only reflects the characteristics of the marine environment but also includes the operating status of FMOBs. Based on the analysis of an ocean observing series, the different fault symptoms of FMOBs are confirmed. According to the BN theory, the indirect fault diagnosis model is developed. The model structure is defined based on a comprehensive analysis of the causal relationships among faults and their symptoms. The model parameters are estimated according to experts' knowledge and statistical analysis of historical data. Three typical fault cases of FMOBs are selected for verifying the method. The results show that the BN-based indirect fault diagnosis method is reliable and effective for fault diagnosis of an FMOB even when the fault diagnosis evidence is incomplete and uncertain. Furthermore, this approach can work in a real-time way and help technicians to take effective measures to avoid big losses.


2021 ◽  
Vol 11 (23) ◽  
pp. 11116
Author(s):  
Ke Zheng ◽  
Guozhu Jia ◽  
Linchao Yang ◽  
Chunting Liu

In the fault diagnosis of UAVs, extremely imbalanced data distribution and vast differences in effects of fault modes can drastically affect the application effect of a data-driven fault diagnosis model under the limitation of computing resources. At present, there is still no credible approach to determine the cost of the misdiagnosis of different fault modes that accounts for the interference of data distribution. The performance of the original cost-insensitive flight data-driven fault diagnosis models also needs to be improved. In response to this requirement, this paper proposes a two-step ensemble cost-sensitive diagnosis method based on the operation and maintenance data of UAV. According to the fault criticality from FMECA information, we defined a misdiagnosis hazard value and calculated the misdiagnosis cost. By using the misdiagnosis cost, a static cost matrix could be set to modify the diagnosis model and to evaluate the performance of the diagnosis results. A two-step ensemble cost-sensitive method based on the MetaCost framework was proposed using stratified bootstrapping, choosing LightGBM as meta-classifiers, and adjusting the ensemble form to enhance the overall performance of the diagnosis model and reduce the occupation of the computing resources while optimizing the total misdiagnosis cost. The experimental results based on the KPG component data of a large fixed-wing UAV show that the proposed cost-sensitive model can effectively reduce the total cost incurred by misdiagnosis, without putting forward excessive requirements on the computing equipment under the condition of ensuring a certain overall level of diagnosis performance.


2014 ◽  
Vol 519-520 ◽  
pp. 1149-1154
Author(s):  
Wen Jun Zhao

As for this problem that the equipment/devices maintenance and troubleshooting of new avionics systems is very difficult, the fault Diagnosis Method based on testing is proposed. This method is used to build fault diagnosis model and generate diagnostic testing strategy by establishing the relationship between the fault and test, and then the automatic test equipment is used to test for fault under the reasoning of the diagnosis inference, finally, fault conclusions are drawn. Application shows that this method is feasible, fault location accuracy is high and application prospect is broad.


2021 ◽  
Author(s):  
Hao DeChen ◽  
HuaLing Li ◽  
JinYing Huang

Abstract Rotating machinery (RM) is one of the most common mechanical equipment in engineering applications and has a broad and vital role. Rotating machinery includes gearboxes, bearing motors, generators, etc. In industrial production, the important position of rotating machinery and its variable speed and complex working conditions lead to unstable vibration characteristics, which have become a research hotspot in mechanical fault diagnosis. Aiming at the multi-classification problem of rotating machinery with variable speed and complex working conditions, this paper proposes a fault diagnosis method based on the construction of improved sensitive mode matrix (ISMM), isometric mapping (ISOMAP) and Convolution-Vision Transformer network (CvT) structure. After overlapping and sampling the variable speed signals, a high-dimensional ISMM is constructed, and the ISMM is mapped into the manifold space through ISOMAP manifold learning. This method can extract the fault transient characteristics of the variable speed signal, and the experiment proves that it can solve the problem that the conventional method cannot effectively extract the characteristics of the variable speed data. CvT combines the advantages of self-attention mechanism and convolution in CNN, so the CvT network structure is used for feature extraction and fault recognition and classification. The CvT network structure takes into account both global feature extraction and local feature extraction, which greatly reduces the number of training iterations and the size of the network model. Two data sets (the HFXZ-I planetary gearbox variable speed data set in the laboratory and the bearing variable speed public data set of the University of Ottawa in Canada) are used to experimentally verify the proposed fault diagnosis model. Experimental results show that the proposed fault diagnosis model has good recognition accuracy and robustness.


2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Jingli Yang ◽  
Tianyu Gao ◽  
Shouda Jiang ◽  
Shijie Li ◽  
Qing Tang

In actual engineering applications, inevitable noise seriously affects the accuracy of fault diagnosis for rotating machinery. To effectively identify the fault classes of rotating machinery under noise interference, an efficient fault diagnosis method without additional denoising procedures is proposed. First, a one-dimensional deep residual shrinkage network, which directly takes the raw vibration signals contaminated by noise as input, is developed to realize end-to-end fault diagnosis. Then, to further enhance the noise immunity of the diagnosis model, the first layer of the model is set to a wide convolution layer to extract short time features. Moreover, an adaptive batch normalization algorithm (AdaBN) is introduced into the diagnosis model to enhance the adaptability to noise. Experimental results illustrate that the fault diagnosis model for rotating machinery based on one-dimensional deep residual shrinkage network with a wide convolution layer (1D-WDRSN) can accurately identify the fault classes even under noise interference.


Information ◽  
2019 ◽  
Vol 10 (11) ◽  
pp. 359 ◽  
Author(s):  
Jianghua Ge ◽  
Guibin Yin ◽  
Yaping Wang ◽  
Di Xu ◽  
Fen Wei

To improve the accuracy of rolling-bearing fault diagnosis and solve the problem of incomplete information about the feature-evaluation method of the single-measurement model, this paper combines the advantages of various measurement models and proposes a fault-diagnosis method based on multi-measurement hybrid-feature evaluation. In this study, an original feature set was first obtained through analyzing a collected vibration signal. The feature set included time- and frequency-domain features, and also, based on the empirical-mode decomposition (EMD)-obtained time-frequency domain, energy and Lempel–Ziv complexity features. Second, a feature-evaluation framework of multiplicative hybrid models was constructed based on correlation, distance, information, and other measures. The framework was used to rank features and obtain rank weights. Then the weights were multiplied by the features to obtain a new feature set. Finally, the fault-feature set was used as the input of the category-divergence fault-diagnosis model based on kernel principal component analysis (KPCA), and the fault-diagnosis model was based on a support vector machine (SVM). The clustering effect of different fault categories was more obvious and classification accuracy was improved.


2014 ◽  
Vol 2014 ◽  
pp. 1-10 ◽  
Author(s):  
Shoubin Wang ◽  
Xiaogang Sun ◽  
Chengwei Li

As multivariate time series problems widely exist in social production and life, fault diagnosis method has provided people with a lot of valuable information in the finance, hydrology, meteorology, earthquake, video surveillance, medical science, and other fields. In order to find faults in time sequence quickly and efficiently, this paper presents a multivariate time series processing method based on Riemannian manifold. This method is based on the sliding window and uses the covariance matrix as a descriptor of the time sequence. Riemannian distance is used as the similarity measure and the statistical process control diagram is applied to detect the abnormity of multivariate time series. And the visualization of the covariance matrix distribution is used to detect the abnormity of mechanical equipment, leading to realize the fault diagnosis. With wind turbine gearbox faults as the experiment object, the fault diagnosis method is verified and the results show that the method is reasonable and effective.


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