scholarly journals Analysis of the Deviation in a Low-Cost System for Stepless Digital Control of Conventional Lathe Spindle Speeds

2018 ◽  
Vol 9 (1) ◽  
pp. 12 ◽  
Author(s):  
Tadeusz Mikolajczyk ◽  
Tomasz Paczkowski ◽  
Danil Yurievich Pimenov ◽  
Mozammel Mia ◽  
Karali Patra ◽  
...  
Keyword(s):  
Digital Control ◽  
Low Cost ◽  
Cutting Speed ◽  
Cost Effective ◽  
Spindle Speed ◽  
Automated Control ◽  
Electric Motor Drives ◽  
Multi Stage ◽  
Cost Effective Method ◽  
Effective System

A conventional manual lathe electric motor drives the multi-stage gearbox transmitting torque to the spindle so that the workpiece makes contact with the machine tool at a given speed. The cutting speed is proportional to both the diameter of the workpiece and the spindle speed, however, the increments in spindle speed are limited. Manual lathe machines cannot be regulated at the optimum cutting speeds for all diameters. An innovative modernization of the main driveline of a TSB16 manual lathe is proposed in this paper, allowing for a cost-effective system for digital control of spindle speeds using an inverter. The inverter is controlled using an 8-bit AO (analog output) converter with special software developed with Visual Basic. The results of the analysis and various test runs with this new system for automated control of spindle rotation, showed that the required cutting speed can be achieved for any workpiece diameter. The deviation of cutting-speed of the upgraded system for any turning diameter is greatly reduced in comparison with the deviation of cutting-speed of a manual lathe. Finally, tests on this versatile system demonstrated a cost-effective method for modernizing the drive system of conventional lathe machines.

THEORETICAL ANALYSES FOR LASER MACHINING MICROCHANNELS AND DEMONSTRATION OF THEIR USES IN MANUFACTURE OF A MICROFLUIDIC OPTICAL SWITCH

2006 ◽  
Vol 13 (06) ◽  
pp. 795-802 ◽  
Author(s):  
DANIEL LIM ◽  
ERNA GONDO SANTOSO ◽  
KIM MING TEH ◽  
STEPHEN WAN ◽  
H. Y. ZHENG
Keyword(s):  
Fluid Flow ◽  
Optical Switch ◽  
Low Cost ◽  
Microfluidic Devices ◽  
Cost Effective ◽  
Laser Machining ◽  
Machining Parameters ◽  
Flow Channels ◽  
Cost Effective Method ◽  
Theoretical Analyses

Silicon has been widely used to fabricate microfluidic devices due to the dominance of silicon microfabrication technologies available. In this paper, theoretical analyses are carried out to suggest suitable laser machining parameters to achieve required channel geometries. Based on the analyses, a low-power CO 2 laser was employed to create microchannels in Acrylic substrate for the use of manufacturing an optical bubble switch. The developed equations are found useful for selecting appropriate machining parameters. The ability to use a low-cost CO 2 laser to fabricate microchannels provides an alternative and cost-effective method for prototyping fluid flow channels, chambers and cavities in microfluidic lab chips.

scholarly journals Synchronous fluorescence as a green and selective tool for simultaneous determination of bambuterol and its main degradation product, terbutaline

2018 ◽  
Vol 5 (10) ◽  
pp. 181359 ◽  
Author(s):  
Samah Abo El Abass ◽  
Heba Elmansi
Keyword(s):  
Degradation Product ◽  
Low Cost ◽  
Reference Method ◽  
Cost Effective ◽  
Zero Crossing ◽  
Cost Effective Method ◽  
Validation Parameters ◽  
Main Degradation Product ◽  
20 Nm

A green, sensitive and cost-effective method is introduced in this research for the determination of bambuterol and its main degradation product, terbutaline, simultaneously, relying on the synchronous spectrofluorimetric technique. First derivative synchronous spectrofluorimetric amplitude is measured at Δ λ = 20 nm, so bambuterol can be quantitated at 260 nm, and terbutaline can be measured at 290 nm, each at the zero crossing point of the other. The amplitude–concentration plots were linear over the concentration ranges of 0.2–6.0 µg ml −1 and 0.2–4.0 µg ml −1 for both bambuterol and terbutaline, respectively. Official guidelines were followed to calculate the validation parameters of the proposed method. The low values of limits of detection of 0.023, 0.056 µg ml −1 and limits of quantitation of 0.071, 0.169 µg ml −1 for bambuterol and terbutaline, respectively, point to the sensitivity of the method. Bambuterol is a prodrug for terbutaline, and the latter is considered its degradation product so the established method could be regarded as a stability-indicating one. Moreover, the proposed method was used for the analysis of bambuterol and terbutaline in their single ingredient preparations and the results revealed statistical agreement with the reference method. The suggested method, being a simple and low-cost procedure, is superior to the previously published methods which need more sophisticated techniques, longer analysis time and highly toxic solvents and reagents. It could be considered as an eco-friendly analytical procedure.

scholarly journals A New Rapid and Cost-Effective Method for Detection of Phages, ICEs and Virulence Factors Encoded by Streptococcus pyogenes

2011 ◽  
Vol 60 (3) ◽  
pp. 187-201 ◽  
Author(s):  
ANNA L. BOREK ◽  
JOANNA WILEMSKA ◽  
RADOSŁAW IZDEBSKI ◽  
WALERIA HRYNIEWICZ ◽  
IZABELA SITKIEWICZ
Keyword(s):  
Virulence Factors ◽  
Streptococcus Pyogenes ◽  
Group A Streptococcus ◽  
Cost Effective ◽  
Cost Effective Method ◽  
Effective System ◽  
Genes Encoding ◽  
Invasive Infections ◽  
Integration Sites ◽  
Severity Of The Disease

Streptococcus pyogenes (group A Streptococcus, GAS) is a human pathogen that causes diseases of various intensity, from mild strep throat to life threatening invasive infections and postinfectional sequelae. S. pyogenes encodes multiple, often phage encoded, virulence factors and their presence is related to severity of the disease. Acquisition of mobile genetic elements, carrying virulence factors, as phages or ICEs (integrative and cojugative elements) has been shown previously to promote selection of virulent clones. We designed the system of eight low volume multi- and one singleplex PCR reactions to detect genes encoding twenty virulence factors (spd3, sdc, sdaB, sdaD, speB, spyCEP, scpA, mac, sic, speL, K, M, C, I, A, H, G, J, smeZ and ssa) and twenty one phage and ICE integration sites described so far for S. pyogenes. Classification of strains based on the phage and virulence factors absence or presence, correlates with PFGE MLST and emm typing results. We developed a novel, fast and cost effective system that can be used to detect GAS virulence factors. Moreover, this system may become an alternative and effective system to differentiate between GAS strains.

Joining Dissimilar Materials Using Friction Stir Scribe Technique

2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Piyush Upadhyay ◽  
Yuri Hovanski ◽  
Saumyadeep Jana ◽  
Leonard S. Fifield
Keyword(s):  
Low Cost ◽  
Dissimilar Materials ◽  
Cost Effective ◽  
High Volume ◽  
Industrial Applications ◽  
Critical Pathway ◽  
Friction Stir ◽  
Design Engineers ◽  
Cost Effective Method ◽  
Polymer Metal

Development of a robust and cost-effective method of joining dissimilar materials could provide a critical pathway to enable widespread use of multimaterial designs and components in mainstream industrial applications. The use of multimaterial components such as steel-aluminum and aluminum-polymer would allow design engineers to optimize material utilization based on service requirements and could often lead to weight and cost reductions. However, producing an effective joint between materials with vastly different thermal, microstructural, and deformation responses is highly problematic using conventional joining and/or fastening methods. This is especially challenging in cost sensitive, high volume markets that largely rely on low cost joining solutions. Friction stir scribe (FSS) technology was developed to meet the demands of joining materials with drastically different properties and melting regimes. The process enables joining of light metals like magnesium and aluminum to high temperature materials like steel and titanium. Viable joints between polymer composites and metal can also be made using this method. This paper will present the state of the art, progress made, and challenges associated with this innovative derivative of friction stir welding (FSW) in reference to joining dissimilar metals and polymer/metal combinations.

Development of a Multi-Joint Postural Exposure Assessment Tool for Job Rotation

2005 ◽  
Vol 49 (14) ◽  
pp. 1415-1419
Author(s):  
Kermit Davis ◽  
Susan Kotowski ◽  
Michael Jorgensen
Keyword(s):  
Assessment Tool ◽  
Multiple Stressors ◽  
Low Cost ◽  
Cost Effective ◽  
Job Rotation ◽  
Body Regions ◽  
Cost Effective Method ◽  
Rotation Scheme ◽  
Postural Load ◽  
Potential Methods

With practitioners more often adopting job rotation practices in their facilities, there is an increased necessity for effective methods to measure the complex exposures in the diverse jobs that may be selected for a particular job rotation scheme. Potential methods need to be both versatile and simple, ensuring easy application and low cost. The current study developed and evaluated the potential of a video-based analysis method that combines the exposure measure of four body regions: neck, shoulder, low back, and hand/wrist. Three experienced analysts assessed the postural load for all jobs within fifteen different job rotation schemes at a manufacturing facility. Several potential indices were developed, computed and discussed. Overall, the video-based analyses evaluated in the current study provide an easy and cost effective method that allows a practitioner to compare multiple stressors at one time. Future work will evaluate the effectiveness of the method in actually controlling musculoskeletal disorders as well as incorporate other risk factor exposures such as forces, repetition and motion.

scholarly journals Low-Cost Prototype to Automate the 3D Digitization of Pieces: An Application Example and Comparison

Sensors ◽  
2021 ◽  
Vol 21 (8) ◽  
pp. 2580
Author(s):  
Ramón González-Merino ◽  
Elena Sánchez-López ◽  
Pablo E. Romero ◽  
Jesús Rodero ◽  
Rafael E. Hidalgo-Fernández
Keyword(s):  
Low Cost ◽  
Cost Effective ◽  
3D Models ◽  
3D Scanner ◽  
3D Design ◽  
Robotic Arms ◽  
Effective System ◽  
3D Printers ◽  
Preliminary Study ◽  
3D Digitization

This work is aimed at describing the design of a mechanical and programmable 3D capturing system to be used by either 3D scanner or DSLR camera through photogrammetry. Both methods are widely used in diverse areas, from engineering, architecture or archaeology, up to the field of medicine; but they also entail certain disadvantages, such as the high costs of certain equipment, such as scanners with some precision, and the need to resort to specialized operatives, among others. The purpose of this design is to create a robust, precise and cost-effective system that improves the limitations of the present equipment on the market, such as robotic arms or rotary tables. For this reason, a preliminary study has been conducted to analyse the needs of improvement, later, we have focused on the 3D design and prototyping. For its construction, there have been used the FDM additive technology and structural components that are easy to find in the market. With regards to electronic components, basic electronics and Arduino-based 3D printers firmware have been selected. For system testing, the capture equipment consists of a Spider Artec 3D Scanner and a Nikon 5100 SLR Camera. Finally, 3D models have been developed by comparing the 3D meshes obtained by the two methods, obtaining satisfactory results.

Fundamentals of Arc Stud Welding: An Interactive Multimedia Lesson for Shipyard Training

1995 ◽  
Vol 11 (01) ◽  
pp. 15-21
Author(s):  
Richard B. Cooper ◽  
Terry J. Reelr
Keyword(s):  
Interactive Multimedia ◽  
Low Cost ◽  
Cost Effective ◽  
Interactive Instruction ◽  
Training Costs ◽  
Stud Welding ◽  
Cost Effective Method ◽  
Increase Productivity ◽  
Video Authoring ◽  
Quality Awareness

Education and Training Panel SP-9's 1991 report, "Recommendations on the Use of Interactive Instruction for Training Shipyard Trade Skills," indicates that although very few American shipyards have used it or are familiar with it, interactive multimedia has great potential as a low-cost, effective method for the training of skilled trade tasks. These findings led SP-9 to develop an interactive lesson that demonstrates how interactive multimedia can be integrated into shipyard training programs to reduce training costs, increase productivity, promote quality awareness, and improve worker competence. The demonstration combines computer graphics, animation, still and motion video, sound, and touchscreen interaction to demonstrate the broad spectrum of the interactive multimedia technology. This paper describes the project as an example of how shipyard training departments can develop their own interactive multimedia courseware by determining appropriate applications of the technology; selecting the most suitable hardware and authoring system for delivering the instruction; researching, planning and designing the lessons; and shooting the video, authoring the courseware, and integrating them into an effective interactive multimedia course.

Low-cost fibre fabrication

1989 ◽  
Vol 329 (1603) ◽  
pp. 71-81 ◽  
Keyword(s):  
Low Cost ◽  
Complex Refractive Index ◽  
Cost Effective ◽  
Vapour Phase ◽  
Current Status ◽  
Phase Reaction ◽  
Low Loss ◽  
Cost Effective Method ◽  
Processing Techniques ◽  
Made In

Fabrication based on the vapour-phase reaction technique has proven to be the most cost-effective method for producing low-loss optical fibres. This is particularly true for silica-based materials and is now being investigated for fluoride-based glasses. The advantages accrue not only from the purity possible but from the flexibility of the process. This enables complex refractive-index structures to be fabricated that allow enhanced system performance. Advances toward low-cost fabrication have been made in all major processing techniques during the past few years. A review of the current status is presented.

Low cost Fenton's oxidative degradation of 4-nitroaniline using iron from laterite

2016 ◽  
Vol 74 (8) ◽  
pp. 1919-1925 ◽  
Author(s):  
A. S. Amritha ◽  
B. Manu
Keyword(s):  
Low Cost ◽  
Oxidative Degradation ◽  
Cost Effective ◽  
Fenton’S Oxidation ◽  
Cost Effective Method ◽  
Optimum Ph ◽  
The Subject ◽  
The Cost ◽  
Fenton's Oxidation ◽  
Maximum Removal

The present study aims to establish the use of iron (Fe) from larerite in the case of Fenton's oxidation process which is a simple and cost-effective method for degradation of nitro compounds in effluents and in surface or ground water. 4-nitroaniline (4-NA) degradation by Fenton's oxidation method is the subject of the present study so as to optimize pH, hydrogen peroxide/iron (H/F) ratio at different initial concentrations of 4-NA. The optimum pH obtained was 3. The present study has also established optimum H/F ratio for the different initial concentrations of 4-NA for both conventional and use of Fe from laterite. The maximum removal efficiency of 99.84% was obtained for an H/F ratio of 100 for 0.5 mM initial concentration of 4-NA. The study establishes the use of Fe extracted from locally available laterite soil (LS) as a replacement of Fe salts so as to reduce the cost of the process.

Analysis and Optimization of a Multi-Stage Solar Collector System

1986 ◽  
Vol 108 (3) ◽  
pp. 192-198
Author(s):  
J. M. Gordon ◽  
C. Saltiel
Keyword(s):  
Control Strategies ◽  
Cost Effective ◽  
Constant Load ◽  
Analytic Method ◽  
Climatic Data ◽  
Collector System ◽  
Multi Stage ◽  
Cost Effective Method ◽  
Long Term Performance ◽  
Term Performance

We present an analytic method for predicting the long-term performance of solar energy systems with more than one collector brand (“multi-stage” systems). This procedure enables the designer to determine the most cost-effective method of combining different collector brands for a given load. Although our derivations pertain to solar systems for constant load applications and/or near constant collector operating threshold, they can also be used for conventional multi-pass designs. The problems of excess energy delivery, and of various collector on/off control strategies, are taken into account. Our results are simple closed-form expressions whose evaluation requires readily-available average climatic data, and load and collector characteristics. The analytic method is illustrated by a solved example which shows that significant savings can be realized by combining different collector brands for a given application (multi-staging).

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