scholarly journals Influence of Abrasive Load on Wettability and Corrosion Inhibition of a Commercial Superhydrophobic Coating

Coatings ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 887
Author(s):  
Arjun Manoj ◽  
Rahul Ramachandran ◽  
Pradeep L. Menezes

The poor mechanical stability of hydrophobic and superhydrophobic surfaces and coatings severely hinder their commercial and industrial applicability. In addition to being expensive and time-consuming to manufacture, the ability of these coatings to maintain their non-wetting properties after mechanical abrasion and wear is currently not well-understood. In this work, the influence of increasing abrasive loads on the roughness, wettability, and corrosion inhibition properties of a commercial superhydrophobic coating was studied. It was shown that the wetting and corrosion properties of the superhydrophobic coating was affected by the abrasive load. Increasing abrasive loads were applied using a tribometer and the electrochemical response was studied using open circuit potential, potentiodynamic polarization, and electrochemical impedance spectroscopy. The wetting and roughness behavior of the coating before and after the application of the abrasive load was characterized using contact angle, contact angle hysteresis, and optical profilometry. The protective properties of the superhydrophobic coating was observed to deteriorate as the abrasive load increased. Similarly, after a specific abrasive load, the coating transitioned from the Cassie-Baxter state of wetting into that of the Wenzel state.

2021 ◽  
pp. 2150027
Author(s):  
YUFENG ZHANG ◽  
GUOLIANG CHEN ◽  
YAMING WANG ◽  
YONGCHUN ZOU

In the present study, a scalable-manufactured and environmental-friendly method was proposed to fabricate the superhydrophobic coating on titanium alloy. The hierarchical binary surface structures were obtained by hydrothermal treatment of titanium alloy with oxalic acid and sodium hydroxide solutions successively. The hierarchical structure surfaces after fluoroalkyl-silane modification possessed a maximum contact angle of 158.7° and a sliding angle of 4.3°. The low contact angle hysteresis surface can lead to efficient self-cleaning performance, which was confirmed by the bounce and roll off of water droplet on the surface. Furthermore, the anticorrosion behaviors of the superhydrophobic coating in 3.5[Formula: see text]wt.% NaCl solution was evaluated by the electrochemical impedance spectroscopy (EIS). It was found that the superhydrophobic coating can maintain its superhydrophobic state (150°) within 48 h, thereby effectively preventing the corrosive medium from penetrating into the coating. This simple yet fast anti-corrosion/self-cleaning superhydrophobic coating manufacturing strategy will enlighten its potential application in the engineering fields.


2018 ◽  
Vol 65 (2) ◽  
pp. 146-151 ◽  
Author(s):  
Mohd Rashid ◽  
Umesh S. Waware ◽  
Afidah A. Rahim ◽  
A.M.S. Hamouda

Purpose The purpose of this study is to compare the inhibitive effect of polyaniline (PAni) and N-cetyl-N,N,N trimethyl ammonium bromide (CTAB)-stabilized PAni in a hydrochloric acid (HCl) medium. Design/methodology/approach PAni has been deposited potentiodynamically on mild steel in the presence of CTAB as a stabilizing agent to achieve high corrosion inhibition performance by the polymer deposition. The corrosion inhibition studies of CTAB-stabilized PAni inhibitor in 0.1 M HCl acidic solution was carried out by electrochemical methods, namely, open-circuit potential, potentiodynamic polarization and electrochemical impedance spectroscopy technique. Findings The results of electrochemical studies have shown that the CTAB-stabilized PAni inhibitor has higher corrosion efficiency than PAni on mild steel in 0.1 M HCl solution. The maximum per cent efficiency evaluated using the potentiodynamic polarization method is approximately 91.9. Originality/value CTAB-stabilized PAni has never been studied as a corrosion inhibitor for mild steel in an acidic medium. The investigations demonstrate relatively the better corrosion inhibition efficiency and high dispersion of the polymer in the acidic medium.


2020 ◽  
Vol 835 ◽  
pp. 288-296 ◽  
Author(s):  
Adel Attia ◽  
Lobna A. Khorshed ◽  
Lamiaa Z. Mohamed ◽  
Mohammed A. Gepreel

Ti-Mn alloy has a high specific strength, excellent cold workability and good biocompatibility. A cold rolled Ti-7 wt.% Mn was compared to annealed sample at 900°C for 10 min and the corrosion resistance property was tested in artificial saliva solution (AS). The Ti-7 wt.% Mn alloys (cold rolled and annealed) were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), Energy dispersive X-ray analysis (EDX) and compared to pure Ti. Simultaneously, the alloys tested in the AS solution for up to 28 days mainly by following the open-circuit potential (OCP), electrochemical impedance spectroscopy (EIS), SEM and EDX. Annealed Ti-7wt.% Mn showed good corrosion properties similar to that of pure Ti, hence the new Ti-7wt.%Mn alloy have higher specific strength than pure Ti, yet showed same corrosion properties which favor implanted dental applications.


Author(s):  
Mukesh Kumar Meena ◽  
Balraj Krishnan Tudu ◽  
Aditya Kumar ◽  
Bharat Bhushan

In this study, a superhydrophobic coating on steel surface has been developed with polyurethane, SiO 2 nanoparticles and hexadecyltrimethoxysilane by using a spin-coating technique. Characterization of the coated steel surface was done by using the contact angle measurement technique, scanning electron microscopy and Fourier transform infrared spectroscopy. With a water tilt angle of 4° ± 2° and static contact angle of 165° ± 5°, the coated surface shows a superhydrophobic and self-cleaning nature. Chemical, thermal, mechanical stability tests and droplet dynamic studies were done to evaluate performance of the coating. Excellent self-cleaning, anti-fogging and anti-corrosion properties of coated steel surfaces make them ideal for industrial applications. This article is part of the theme issue ‘Bioinspired materials and surfaces for green science and technology (part 3)’.


2017 ◽  
Vol 751 ◽  
pp. 119-124
Author(s):  
Kanokwan Saengkiettiyut ◽  
Pranee Rattanawaleedirojn ◽  
Adisak Thueploy ◽  
Jumpot Wanichsampan ◽  
Yuttanant Boonyongmaneerat

In this work, microstructure and corrosion properties of zinc electroplated steel before and after black chromating was investigated. The test samples were prepared by electrodeposition process, using a commercially-available alkaline electrolyte. Subsequently, the galvanized samples were applied with a black chromate-based passivation layer and a clear top-coat layer. Their microstructures were examined using X-ray diffractometry and scanning electron microscopy. The corrosion resistance of the samples was assessed with the salt spray test, following the ASTM B117, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization in 5 wt.% NaCl solutions. The study showed that zinc electroplated steels exhibit (110) crystallographic orientation. The passivation and top-coat layers did not affect the microstructure of the zinc layer, and covered uniformly on the zinc layer for all sets of samples. The corrosion resistant results obtained from salt spray testing and electrochemical testing revealed that the microstructure of zinc coatings prepared by using different applied current did not influence on their corrosion resistance markedly. While black passivation followed by top coating provided a significant improvement on corrosion resistance of the coatings.


2021 ◽  
Vol 11 (23) ◽  
pp. 11172
Author(s):  
Zhiqiang Qian ◽  
Zhong Liu ◽  
Shidong Wang ◽  
XiuShen Ye ◽  
Zhijian Wu

A simple and practical spray method is employed to prepare a PVDF/PFOTES-SiO2 superhydrophobic composite coating on the AZ31B Mg alloy substrate. The morphology, composition, and water contact angle (CA) were measured by Fourier transform infrared spectroscopy (FTIR), field emission scanning electron microscope (FESEM) and contact angle measuring instrument. Hydrophilic nano-SiO2 is modified by PFOTES to obtain hydrophobicity. The influence of the mass of PFOTES-SiO2 to PVDF on the hydrophobic properties was studied. The wear resistance and stability of the composite coating have been investigated by immersion test, cross-cut adhesion test and friction test. Additionally, the corrosion resistance was measured by electrochemical workstation and salt spray corrosion test. The CA of PVDF/PFOTES-SiO2 coating is 161.3° and the sliding angle (SAs) is less than 2°. After 10× the sandpaper friction test, the superhydrophobic contact angle of the coating remained above 155°, and the sliding angle was less than 5°, which indicated that the prepared coating is a strong superhydrophobic coating with good wear resistance. The results of the electrochemical tests show that the superhydrophobic coating improved the anti-corrosion performance of Mg alloy, and the water contact angle is greater than 150° after 168 h salt spray corrosion test. Due to its excellent superhydrophobicity, wear resistance and anti-corrosion properties, the robust PVDF/PFOTES-SiO2 coating is considered to have great potential for future applications in the automotive and marine industries.


2021 ◽  
Vol 13 ◽  
pp. 130006
Author(s):  
Stéphane Dorbolo

Frosted glass is a common, low cost material. Its roughness can be used to control how it is wet by water. In this paper, the wetting properties of silicone oil and water are investigated. For the oil, wetting is total since the oleophilic character of the glass is enhanced by its roughness. Due to the remarkable optical properties of frosted glass, the spreading of oil droplets on its surface was recorded over three months. Frosted glass is a parahydrophilic surface because of its large contact angle hysteresis (up to 80° ). The behaviour of oil and water droplets was compared on a long piece of inclined frosted glass. The trajectories (and the spreading) of the droplets were studied and phenomenological laws were deduced to describe the dependence of the droplet speed on the initial volume of the droplet and the angle of inclination. Such dependences of speed at long travel distances (100 times the capillary length) were deduced and rationalised with a simple model that takes into account the thickness of the wake. Moreover, we analysed the flow inside the wake of water droplets sliding on inclined frosted glass. Suggestions are given on how to exploit drainage of the water droplet wake and the high hysteresis of water within the framework of open microfluidics.


2016 ◽  
Vol 60 (4) ◽  
pp. 107-113 ◽  
Author(s):  
F. Pastorek ◽  
K. Borko ◽  
S. Dundeková ◽  
S. Fintová ◽  
B. Hadzima

Abstract Large number of mechanical and chemical surface pretreatment techniques is actually used on steels in industrial practice. Choosing the right combination of these technologies is one of the most important tasks for many applications. The purpose of this research was to evaluate the influence of selected mechanical surface preparation methods (grinding, sandblasting) on the quality and electrochemical corrosion characteristics of S355J2 steel before and after the final chemical surface treatment by the technology of manganese phosphating. The surface morphology of the formed phosphate layer was evaluated by a scanning electron microscopy (SEM) and the cross section analysis was performed by a light metallographic microscopy. 0.1M Na2SO4 solution simulating aggressive industrial pollution was selected for electrochemical corrosion tests. Impact evaluation of various mechanical and chemical surface treatments on the corrosion properties of the tested steel was realized by potentiodynamic polarization tests (PD) and electrochemical impedance spectroscopy (EIS) using the Tafel analysis and equivalent circuits method respectively. The obtained results proved that sandblasting negatively affected the corrosion resistance of S355J2 steel and subsequently created manganese phosphate layer.


2017 ◽  
Vol 64 (6) ◽  
pp. 644-653 ◽  
Author(s):  
A.U. Chaudhry ◽  
Vikas Mittal ◽  
M.I. Hashmi ◽  
Brajendra Mishra

Purpose Inorganic oxide addition can be synergistically beneficial in organic coatings if it can impart anti-corrosion properties and also act as an additive to enhance physical and/or chemical properties. The aim of this study was to evaluate the anti-corrosion benefits of nano nickel zinc ferrite (NZF) in the polymer film. Design/methodology/approach The time-dependent anti-corrosion ability of NZF (0.12-1.0 per cent w/w NZF/binder), applied on API 5L X-80 carbon steel, was characterized by electrochemical techniques such as open circuit potential, electrochemical impedance spectroscopy, linear polarization resistance and potentiodynamic. Characterization of corrosion layer was done by removing coatings after 216 h of immersion in 3.5 per cent w/v NaCl. Optical microscopy, field emission scanning electron microscopy and X-ray diffraction techniques were used to characterize the corroded surface. Findings Corrosion measurements confirm the electrochemical activity by metallic cations on the steel surface during corrosion process which results in improvement of anti-corrosion properties of steel. Moreover, surface techniques show compact corrosion layer coatings and presence of different metallic oxide phases for nanocomposite coatings. Originality/value The suggested protection mechanism was explained by the leaching and precipitation of metallic ion on the corroded surface which in turn slowed down the corrosion activity. Furthermore, improvement in barrier properties of rubber-based coatings was confirmed by the enhanced pore resistance. This work indicates that along with a wide range of applications of NZF, anti-corrosion properties can be taken as an addition.


Soft Matter ◽  
2018 ◽  
Vol 14 (42) ◽  
pp. 8643-8650
Author(s):  
Romain Lhermerout ◽  
Kristina Davitt

Contact angle hysteresis and dynamics are measured on surfaces covered with nano-sized defects of known size, shape and density.


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