scholarly journals Evaluation of Corrosion Protection Performance of New Polymer Composite Coatings on Carbon Steel in Acid Medium by Electrodeposition Methods

Coatings ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 903
Author(s):  
Florina Branzoi ◽  
Adriana Băran ◽  
Simona Petrescu
Keyword(s):  
Carbon Steel ◽  
Corrosion Protection ◽  
Electrochemical Impedance ◽  
Composite Coatings ◽  
Polymeric Composite ◽  
Open Circuit ◽  
Molar Ratio ◽  
Triton X100 ◽  
Molar Ratios ◽  
Current Densities

In this research, electrodeposition procedure was utilized for the synthesis of a new composite polymer: N-methylpyrrole–Triton–X100/N, N, N-diethylaniline (NMpy-TRx100/NNDEA) used as a coating on carbon steel type OL 37 electrode for corrosion protection. The surfactant Triton–X100, a dopant ion utilized throughout the process of electropolymerization, had a significant impact on the corrosion protection of this composite by impeding the penetration of corrosive ions. PNMpy-TRx100/PNNDEA coatings were successfully realized on the OL37 substrate by a galvanostatic method of synthesis using the solutions 0.1 M NNDEA, 0.1 M MPY, 0.03 M TRX-100, and 0.3 M H2C2O4, at varied current densities (3 mA/cm2, 5 mA/cm2 and 8 mA/cm2) in different molar ratios (1:1, 1:5, 3:2 and 5:1). The deposition was performed for 20 and 30 min. The polymeric composite coatings were characterized electrochemically, spectroscopically, and morphologically by cyclic voltammetry, Fourier transform infrared spectroscopy, and scanning electron microscopy methods. Corrosion protection performance of PNMpy-TRx100/PNNDEA-coated OL 37 was examined through potentiostatic and potentiodynamic polarization, open circuit potential measurements, and electrochemical impedance spectroscopy procedures in 0.5 M H2SO4 media. The corrosion rate of PNPMpy-TRx100/PNNDEA-coated OL 37 was denoted to be around nine times less than that of an uncoated electrode. The corrosion protection yield of the coating was more than 90%. The best effectiveness was realized for PNMPY-TRX-100/PNNDEA by electrodeposition at 5 mA/cm2 current density applied in molar ratios of 5:1 and 3:2, and at 8 mA/cm2 current densities applied in molar ratio 5:1. The outcomes of the corrosion experiments revealed that PNMPY-TRX-100/PNNDEA coatings provide a good anticorrosion protection of OL 37 in corrosive solutions.

Conducting polyaniline/multi-wall carbon nanotubes composite paints on low carbon steel for corrosion protection: electrochemical investigations

2013 ◽  
Vol 67 (8) ◽  
Author(s):  
Pravin Deshpande ◽  
Sanket Vathare ◽  
Shashikant Vagge ◽  
Elena Tomšík ◽  
Jaroslav Stejskal
Keyword(s):  
Carbon Nanotubes ◽  
Carbon Steel ◽  
Corrosion Protection ◽  
Open Circuit Potential ◽  
Electrochemical Impedance ◽  
Low Carbon Steel ◽  
Open Circuit ◽  
Low Carbon ◽  
Multi Wall Carbon Nanotubes ◽  
Poly Aniline

AbstractThe coaxial coating of multi-wall carbon nanotubes (MWCNT) with poly(aniline) (PANI) was synthesised and a paint was prepared containing conducting PANI-MWCNT composite. The corrosion protection performance was assessed by open circuit potential measurements, potentiodynamic polarisation, and electrochemical impedance spectroscopy. The corrosion rate of low-carbon steel coated with 1.5 mass % of PANI-MWCNT-based paint in 3.5 mass % sodium chloride solution was found to be 0.037 mm y−1, about 5.2 times lower than that of unpainted low-carbon steel and 3.6 times lower than that of epoxy painted steel.

Effect of Different Dopants in Films TEOS/MPTS Used to Protect the Carbon Steel

2014 ◽  
Vol 805 ◽  
pp. 167-171 ◽  
Author(s):  
F.S. Silva ◽  
P.H. Suegama ◽  
W.P. Silva ◽  
A.W. Rinaldi ◽  
N.L.C. Domingues ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Open Circuit Potential ◽  
Hybrid Film ◽  
Electrochemical Impedance ◽  
Open Circuit ◽  
The Other ◽  
Nacl Solution ◽  
Hybrid Films ◽  
Impedance Measurements ◽  
Current Densities

Schiff bases m-toluene N-Salicylideneaniline (m-TOL), (B) m-nitro-N- Salicylideneaniline (m-NTR) and (C) m-methoxy-N-salicylideneaniline (m-MTX) and cerium ions were studied added to 3.5 wt.% NaCl solution and added to the hybrid film based tetraethoxysilane (TEOS) e 3-methacryloxypropyltrimethoxysilane (MPTS). The polarization measurements showed lower current densities for the steel in NaCl with m-MTX, indicating that the m-MTX may be acting as an inhibitor. The hybrid films were doped with the m-MTX, Ce (III) or Ce (IV). Electrochemical measurements of open circuit potential (EOC), polarization curves and electrochemical impedance spectroscopy (EIS), were used to evaluate the corrosion behavior of the hybrid films. According Electrochemical Impedance measurements, all hybrid films, provided protection to the carbon steel. The films doped with Ce (IV), provided greater protection than the other, which indicates that this is the most suitable dopant for use in films.

Electrochemical Deposition of Polyaniline on Carbon Steel for Corrosion Study in Geothermal Solution

2019 ◽  
Vol 966 ◽  
pp. 107-115
Author(s):  
Gabriela Amanda Aristia ◽  
Le Quynh Hoa ◽  
Ralph Baessler
Keyword(s):  
Carbon Steel ◽  
Corrosion Protection ◽  
Room Temperature ◽  
Electrochemical Impedance ◽  
Electrochemical Polymerization ◽  
Interface Reaction ◽  
Industrial Applications ◽  
Open Circuit ◽  
Geothermal System ◽  
Corrosion Study

Polyaniline has been widely developed for many applications, e.g. sensor, supercapacitor components, electrochromic devices, and anticorrosion pigments. Although the addition of polyaniline pigment in organic coatings has been an alternative for corrosion protection in industrial applications, the protection mechanism is still not fully understood. Herein in this study, as a part of the development of polyaniline/silicon dioxide coating for geothermal application, polyaniline has been deposited electrochemically on carbon steel surface in oxalic acid medium and tested in geothermal solution to understand the contribution of polyaniline to the corrosion protection of a polyaniline-based composite in the geothermal system. To observe the surface/interface reaction between the electrolyte and electrode surface during the electrochemical polymerization, electrochemical impedance spectroscopy (EIS) was applied after each cycle. For corrosion study in the geothermal application, an artificial geothermal solution was used with the composition of 1,500 mg/l Cl-, 20 mg/l SO42-, 15 mg/l HCO3-, 200 mg/l Ca2+, 250 mg/l K+, and 600 mg/l Na+, and pH 4 to simulate a geothermal brine found in Sibayak, Indonesia. An electrochemical measurement was performed by monitoring the open circuit potential over seven days, with the interruption by EIS every 22 hours. The experiments were performed at room temperature and 150 °C (1 MPa) in an oxygen-free environment. Impedance spectra showed a reduction of the total impedance value of approximately 10 times for specimens measured at 150 °C compared to the specimens measured at room temperature, suggesting a less stable layer at high temperature.

Water-Based Polyaniline/Montmorillonite/Epoxy Composite Coatings for the Corrosion Protection of Mild Steel

2009 ◽  
Vol 79-82 ◽  
pp. 1067-1070
Author(s):  
Yu Feng Li ◽  
Xiao Hui Gao ◽  
Hong Lei Zhu ◽  
Liu Yang
Keyword(s):  
Mild Steel ◽  
Aqueous Medium ◽  
Corrosion Protection ◽  
Electrochemical Impedance ◽  
Composite Coatings ◽  
Corrosion Current ◽  
Open Circuit ◽  
Pani Chain ◽  
Anticorrosion Coatings ◽  
Mmt Clay

Polystyrene sulfonic acid (PSSA) doped water-dispersible polyaniline (PANI) /montmorillonite (MMT) clay composites were firstly synthesized by intercalation polymerisation in aqueous medium and characterized by XRD and FT-IR. The results showed exfoliated silicate nanolayers of MMT clay dispersed in the PANI matrix and has interaction involving hydrogen bonding between the PSSA-PANI chain and the surface of the MMT clay layer. This composites is more thermal stable than that of without clay samples and results in good stable temperature-dependent dc conductivity [σdc(T)] as temperature changed. The composite anticorrosion coatings of PANI/MMT and waterborne epoxy resin emulsion (EP) were prepared by mixture in aqueous medium and used for corrosion protection of mild steel. Open circuit potential (OCP), Electrochemical impedance spectroscopy (EIS) and Tafel plot demonstrated that the PANI/MMT/EP composite coatings have better anticorrosion properties than PANI/EP, MMT/EP and PANI/MMT/EP mixture. It’s impedance and corrosion potential is higher and the corrosion current density is lower. The anticorrosion coatings are environmental friendly because of water dispersion medium. Introduction

scholarly journals Cellulose microfibers (CMFs) reinforced smart self-healing polymeric composite coatings for corrosion protection of steel

2020 ◽  
Author(s):  
Muddasir Nawaz ◽  
Sehrish Habib ◽  
Adnan Khan ◽  
Abdul Shakoor ◽  
Ramazan Kahraman
Keyword(s):  
Corrosion Resistance ◽  
Immersion Time ◽  
Electrochemical Impedance ◽  
Composite Coatings ◽  
Polymeric Composite ◽  
Protective Film ◽  
Self Healing ◽  
Ph Change ◽  
Smart Coatings ◽  
Cellulose Microfibers

The use of organic coating for the metals has been widely being used to protect the surface against corrosion. Polymeric coating incorporated with Nanocontainers loaded with inhibitor and self-healing provides better corrosion resistance. Cellulose microfibers (CMFs) used as smart carriers were synthesized and loaded with dodecylamine (DOC)-inhibitor and polyethyleneimine (PEI)-both inhibitor and self-healing agents. Smart polymeric coatings were developed by mixing CMF/DOC and CMFs/PEI into the epoxy matrix. Reference coatings (that has only CMFs) were also prepared for a compersion. Scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Fourier transform infrared spectroscopy (FTIR) and thermal gravitational analysis (TGA) were used to confirm the loading of DOC and PEI onto the CMFs. UV-vis analysis indicates that the self-release of inhibitor from CMFs is sensitive to pH of the solution and the immersion time. Recovery of controlled surface damage confirms the decent self-healing ability of the prepared smart coatings is due to the efficient release of inhibitor (DOC) and self-healing agent (PEI) in the damaged area leading to the formation of a protective film. Electrochemical impedance spectroscopy (EIS) results demonstrate that corrosion resistance of the smart coating increases with an increase in immersion time which is due to the progressive release of inhibitors from CMFs in response to the pH change. Therefore, smart coatings demonstrate superior properties as compared to the reference coatings. The study reveals the polymeric composite coatings have potential to inhibit the corrosion of steel for oil and gas industry.

Improved Corrosion Resistance and Increased Hardness of Copper Substrates from Cu-Ni/Ni-P Composite Coatings

MRS Advances ◽  
2020 ◽  
Vol 5 (40-41) ◽  
pp. 2129-2137 ◽  
Author(s):  
Wenwen Dou ◽  
Wen Li ◽  
Yuchen Cai ◽  
Mengyao Dong ◽  
Xiaojing Wang ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Electrochemical Impedance ◽  
Composite Coatings ◽  
Copper Substrate ◽  
Electrolytic Deposition ◽  
Deposition Method ◽  
Nacl Solution ◽  
Current Densities ◽  
Superior Corrosion Resistance ◽  
Deposition Conditions

ABSTRACTTo improve the corrosion resistance and to increase the hardness of copper substrate in marine environment, the Cu-Ni/Ni-P composite coatings were prepared on the copper substrate using the galvanostatic electrolytic deposition method. The deposition current densities were explored to find the optimized deposition conditions for forming the composite coatings. Corrosion resistance properties were analyzed using the polarization curves and electrochemical impedance spectroscopy (EIS). Considering the corrosion resistance and hardness, the −20 mA/cm2 was selected to deposit Cu-Ni coatings on copper substrate and the −30 mA/cm2 was selected to deposit Ni-P coating on the Cu-Ni layer. The Cu-Ni/Ni-P composite coatings not only exhibited superior corrosion resistance compared to single Cu-Ni coating in 3.5 wt.% NaCl solution, but also showed much better mechanical properties than single Cu-Ni coating.

Polyaniline/Epoxy Composite Emulsion Coatings for Anticorrosion to Mild Steel

2010 ◽  
Vol 152-153 ◽  
pp. 1890-1893
Author(s):  
Yu Feng Li ◽  
Liu Yang ◽  
Xiao Hui Gao ◽  
Zhao Po Zeng
Keyword(s):  
Electron Microscope ◽  
Mild Steel ◽  
Aqueous Medium ◽  
Electrochemical Impedance ◽  
Composite Coatings ◽  
Energy Dispersive Spectrometer ◽  
Open Circuit ◽  
Water Dispersible ◽  
Anticorrosion Coatings ◽  
Waterborne Epoxy Resin

Doped water-dispersible polyaniline (PANI) emulsion were synthesized by emulsion polymerization in aqueous medium and characterized by dc conductivity and Transmission electron microscope (TEM). The results showed the PANI has bar-like shape and the diameter is about 200nm. The composite anticorrosion coatings of PANI emulsion and waterborne epoxy resin emulsion (EP) were prepared by mixture in aqueous medium and used for corrosion protection of mild steel. Open circuit potential (OCP) and Electrochemical impedance spectroscopy (EIS) demonstrated that the PANI/EP composite coatings have better anticorrosion properties than EP. It’s impedance and corrosion potential is higher. Scanning electron microscope (SEM) and Energy dispersive spectrometer (EDS) showed that the oxidation film formed on the metal surface and prevent corrosion effectively. The anticorrosion coatings are environmental friendly because of water dispersion medium.

Impedance Behavior of the Composite Coatings Prepared on Magnesium Alloy AZ91 in Simulated Seawater Solution

2014 ◽  
Vol 900 ◽  
pp. 526-530
Author(s):  
Wei Shang ◽  
Zhou Lan Yin ◽  
Yu Qing Wen ◽  
Xu Feng Wang
Keyword(s):  
Magnesium Alloy ◽  
Corrosion Protection ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Composite Coatings ◽  
Sol Gel ◽  
Soaking Time ◽  
Magnesium Alloy Az91 ◽  
Micro Arc Oxidation ◽  
Simulated Seawater

The composite coatings were obtained on a magnesium alloy by micro-arc oxidation and sol-gel technique. Electrochemical impedance spectroscopy (EIS) was used to evaluate the corrosion behavior of MAO coating and composite coatings in a simulated seawater solution. The results show that corrosion behavior of the MAO coating and composite coatings are different at different immersion times. Corrosion protection of the MAO coating gradually weaken with the extension of soaking time, but corrosion protection of the composite coatings become stronger first and then weaken.

Influence of pH on the Electrochemical Bahavior of 00Cr15Ni7Mo2Cu2 Supermartensitic Stainless Steel in 3.5% NaCl Solutions

2012 ◽  
Vol 581-582 ◽  
pp. 1058-1061
Author(s):  
Jia Qun Rui ◽  
Jun Li ◽  
Hu Dai Sun ◽  
Kun Yu Zhao ◽  
Zhi Dong Li ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Open Circuit Potential ◽  
Electrochemical Impedance ◽  
Open Circuit ◽  
Pitting Potential ◽  
Supermartensitic Stainless Steel ◽  
Pitting Corrosion Resistance ◽  
Polarization Technique ◽  
Current Densities ◽  
Influence Of Ph

This objective is to study the influence of pH on the electrochemical behavior of 00Cr15Ni7Mo2Cu2 supermartensitic stainless steel in 3.5% NaCl solutions using potentiondynamic polarization technique, open circuit potential tests and electrochemical impedance spectroscopy (EIS).The study reveals that the pitting potential (Eb) is higher, the passivation current densities (ip) is lower and the electrochemical impedance increases with the pH. The results indicate that this stainless steel offer good pitting corrosion resistance with the pH increasing in 3.5% NaCl solutions.

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