scholarly journals Silicate and Hydroxide Concentration Influencing the Properties of Composite Al2O3-TiO2 PEO Coatings on AA7075 Alloy

Coatings ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 33
Author(s):  
Mehri Hashemzadeh ◽  
Keyvan Raeissi ◽  
Fakhreddin Ashrafizadeh ◽  
Amin Hakimizad ◽  
Monica Santamaria ◽  
...  

This work evaluates the effect of sodium meta-silicate pentahydrate (SMS) and potassium hydroxide concentrations on properties of Al2O3-TiO2 coatings produced through plasma electrolytic oxidation in a solution containing 3 g L−1 potassium titanyl oxalate, (PTO), using a unipolar waveform with constant current density. The surface and cross-section characteristics of PEO coatings including morphology, elemental distribution, and phase composition were evaluated using FESEM, EDS, and XRD techniques. Voltage-time response indicated the concentration of SMS and KOH had a significant effect on the duration of each stage of the PEO process. More cracks and pores were formed at the higher concentrated solutions that resulted in the incorporation of solution components especially Si into the coating inner parts. Ti is distributed throughout the coatings, but it had a dominant distribution in the Si-rich areas. The coating prepared in the electrolyte containing no silicate consisted of non-stoichiometric γ-Al2O3 and/or amorphous Al2O3 phase. Adding silicate into the coating electrolyte resulted in the appearance of α-Al2O3 besides the dominant phase of γ-Al2O3. The corrosion behaviour of the coatings was investigated using the EIS technique. It was found that the coating prepared in the presence of 3 g L−1 SMS and 2 g L−1 KOH, possessed the highest barrier resistance (~10 MΩ cm2), owing to a more compact outer layer, thicker inner layer along with appropriate dielectric property because this layer lacks the Si element. It was discovered that the incorporation of Ti4+ and especially Si4+ in the coating makes the dielectric loss in the coating.

2019 ◽  
Vol 84 (8) ◽  
pp. 915-923 ◽  
Author(s):  
Stevan Stojadinovic ◽  
Rastko Vasilic

Plasma electrolytic oxidation (PEO) process of Al?Zn?Si alloy in water solution containing 4 g L-1 sodium metasilicate at constant current density of 400 mA cm?2 was investigated. The species present in PEO micro-discharges and their ionization stages were identified using optical emission spectroscopy technique. The obtained PEO spectrum consists of atomic/ionic lines originating from the elements present both in the substrate (Al, Zn) and the electrolyte (Na, O, H). Apart from atomic and ionic lines, AlO band at 484.2 nm was also detected. Plasma electron number density diagnostics was performed from the H? line shape. The electron temperature of 4000?400 K was estimated by measuring the relative line intensities of zinc atomic lines at 481.05 and 636.23 nm. In addition, surface morphology, chemical and phase composition of oxide coatings were investigated by SEM-EDS and XRD. Oxide coating morphology is strongly dependent of PEO time. The elemental components of PEO coatings are Al, Zn, O and Si. The oxide coatings are partly crystallized and mainly composed of gamma phase of Al2O3.


Materials ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 2428 ◽  
Author(s):  
Maria Serdechnova ◽  
Sergey Karpushenkov ◽  
Larisa Karpushenkava ◽  
Maksim Starykevich ◽  
Mario Ferreira ◽  
...  

In the frame of the current work, it was shown that plasma electrolytic oxidation (PEO) treatment can be applied on top of phosphoric sulfuric acid (PSA) anodized aluminum alloy AA2024. Being hard and well-adherent to the substrate, PEO layers improve both corrosion and wear resistance of the material. To facilitate PEO formation and achieve a dense layer, the systematic analysis of PEO layer formation on the preliminary PSA anodized layer was performed in this work. The microstructure, morphology, and composition of formed PEO coatings were investigated using scanning electron microscopy (SEM), x-ray diffraction (XRD), and glow-discharge optical emission spectroscopy (GDOES). It was shown that under constant current treatment conditions, the PSA layer survived under the applied voltage of 350 V, whilst 400 V was an intermediate stage; and under 450 V, the PSA layer was fully converted after 5 min of the treatment. The comparison test with PEO formation on the bare material was performed. It was confirmed that during the “sparking” mode (400 V) of PEO formation, the PEO coatings, formed on PSA treated AA2024, were more wear resistant than the same PEO coatings on bare AA2024.


Coatings ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 383 ◽  
Author(s):  
Lara Moreno ◽  
Marta Mohedano ◽  
Beatriz Mingo ◽  
Raul Arrabal ◽  
Endzhe Matykina

Bioactive Plasma Electrolytic Oxidation (PEO) coatings enriched in Ca, P and F were developed on Mg0.6Ca and Mg0.6Ca2Ag alloys with the aim to impede their fast degradation rate. Different characterization techniques (SEM, TEM, EDX, SKPFM, XRD) were used to analyze the surface characteristics and chemical composition of the bulk and/or coated materials. The corrosion behaviour was evaluated using hydrogen evolution measurements in Simulated Body Fluid (SBF) at 37 °C for up to 60 days of immersion. PEO-coated Mg0.6Ca showed a 2–3-fold improved corrosion resistance compared with the bulk alloy, which was more relevant to the initial 4 weeks of the degradation process. In the case of the Mg0.6Ag2Ag alloy, the obtained corrosion rates were very high for both non-coated and PEO-coated specimens, which would compromise their application as resorbable implants. The amount of F− ions released from PEO-coated Mg0.6Ca during 24 h of immersion in 0.9% NaCl was also measured due to the importance of F− in antibacterial processes, yielding 33.7 μg/cm2, which is well within the daily recommended limit of F− consumption.


Coatings ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1288
Author(s):  
Mingzeng Shao ◽  
Wei Wang ◽  
Hongbo Yang ◽  
Xueer Zhang ◽  
Xiaomei He

In order to improve the wear resistance of Ti6Al4V alloy, the alloy was first coated with alumina-reinforced aluminum coating (CS-coating) by cold spraying, and then the alloy with CS-coating was processed by plasma electrolytic oxidation (PEO) under unipolar mode and soft sparking mode, respectively, to prepare wear-resistant PEO coatings. For comparison, Ti6Al4V alloy without CS-coating was also subjected to PEO treatment. The microstructure, phase composition, hardness, and wear resistance of the PEO coatings formed on Ti6Al4V alloy with and without CS-coating were investigated. The results revealed that PEO coatings formed on Ti6Al4V alloy with CS-coating under soft sparking mode contained more α-Al2O3, possessed larger thickness, more compact microstructure, and higher microhardness than that formed under unipolar mode. The PEO coating formed on Ti6Al4V substrate was mainly composed of TiO2 and had pores and cracks. Among all these coatings, PEO coating formed on Ti6Al4V alloy with CS-coating under soft sparking mode exhibited the best wear resistance with a wear rate of 1.18 × 10−5 mm3/(Nm), which was only 15.28% of that of the Ti6Al4V substrate. The investigation indicated that the combination of cold spraying and PEO under soft sparking mode is a promising technique for improving the wear resistance of titanium alloy.


2019 ◽  
Vol 70 (5) ◽  
pp. 1574-1578
Author(s):  
Cristian Neamtu ◽  
Bogdan Tutunaru ◽  
Adriana Samide ◽  
Alexandru Popescu

Electrochlorination constitutes an electrochemical approach for the treatment of pesticide-containing wastewaters. This study evaluated the electrochemical and thermal stability of four pesticides and the efficiency of electrochlorination to remove and detoxify the simulated polluted water with: Acetamiprid, Emamectin, Imidacloprid and Propineb. This study reports the experimental results obtained by cyclic voltammetry and electrolysis at constant current density in association with UV-Vis spectrophotometry. In saline waters this pesticides are electrochemical active and anodic peaks are registered in the corresponding voltammograms. After thermal combustion, in a gaseous nitrogen atmosphere, a residue ranging from 15 to 45 % is observed at 500 �C.


2017 ◽  
Vol 26 (05) ◽  
pp. 1750075 ◽  
Author(s):  
Najam Muhammad Amin ◽  
Lianfeng Shen ◽  
Zhi-Gong Wang ◽  
Muhammad Ovais Akhter ◽  
Muhammad Tariq Afridi

This paper presents the design of a 60[Formula: see text]GHz-band LNA intended for the 63.72–65.88[Formula: see text]GHz frequency range (channel-4 of the 60[Formula: see text]GHz band). The LNA is designed in a 65-nm CMOS technology and the design methodology is based on a constant-current-density biasing scheme. Prior to designing the LNA, a detailed investigation into the transistor and passives performances at millimeter-wave (MMW) frequencies is carried out. It is shown that biasing the transistors for an optimum noise figure performance does not degrade their power gain significantly. Furthermore, three potential inductive transmission line candidates, based on coplanar waveguide (CPW) and microstrip line (MSL) structures, have been considered to realize the MMW interconnects. Electromagnetic (EM) simulations have been performed to design and compare the performances of these inductive lines. It is shown that the inductive quality factor of a CPW-based inductive transmission line ([Formula: see text] is more than 3.4 times higher than its MSL counterpart @ 65[Formula: see text]GHz. A CPW structure, with an optimized ground-equalizing metal strip density to achieve the highest inductive quality factor, is therefore a preferred choice for the design of MMW interconnects, compared to an MSL. The LNA achieves a measured forward gain of [Formula: see text][Formula: see text]dB with good input and output impedance matching of better than [Formula: see text][Formula: see text]dB in the desired frequency range. Covering a chip area of 1256[Formula: see text][Formula: see text]m[Formula: see text]m including the pads, the LNA dissipates a power of only 16.2[Formula: see text]mW.


Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1375
Author(s):  
Soumya Sikdar ◽  
Pramod V. Menezes ◽  
Raven Maccione ◽  
Timo Jacob ◽  
Pradeep L. Menezes

Plasma electrolytic oxidation (PEO) is a novel surface treatment process to produce thick, dense metal oxide coatings, especially on light metals, primarily to improve their wear and corrosion resistance. The coating manufactured from the PEO process is relatively superior to normal anodic oxidation. It is widely employed in the fields of mechanical, petrochemical, and biomedical industries, to name a few. Several investigations have been carried out to study the coating performance developed through the PEO process in the past. This review attempts to summarize and explain some of the fundamental aspects of the PEO process, mechanism of coating formation, the processing conditions that impact the process, the main characteristics of the process, the microstructures evolved in the coating, the mechanical and tribological properties of the coating, and the influence of environmental conditions on the coating process. Recently, the PEO process has also been employed to produce nanocomposite coatings by incorporating nanoparticles in the electrolyte. This review also narrates some of the recent developments in the field of nanocomposite coatings with examples and their applications. Additionally, some of the applications of the PEO coatings have been demonstrated. Moreover, the significance of the PEO process, its current trends, and its scope of future work are highlighted.


Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 401
Author(s):  
Ruzil Farrakhov ◽  
Olga Melnichuk ◽  
Evgeny Parfenov ◽  
Veta Mukaeva ◽  
Arseniy Raab ◽  
...  

The paper compares the coatings produced by plasma electrolytic oxidation (PEO) on commercially pure titanium and a novel superelastic alloy Ti-18Zr-15Nb (at. %) for implant applications. The PEO coatings were produced on both alloys in the identical pulsed bipolar regime. The properties of the coatings were examined using scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy-dispersive X-ray spectroscopy (EDX), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS). The PEO process kinetics was modeled based on the Avrami theorem and Cottrell equation using a relaxation method. The resultant coatings contain TiO2, for both alloys, and NbO2, Nb2O5, ZrO2 for Ti-18Zr-15Nb alloy. The coating on the Ti-18Zr-15Nb alloy has a higher thickness, porosity, and roughness compared to that on cp-Ti. The values of the kinetic coefficients of the PEO process—higher diffusion coefficient and lower time constant for the processing of Ti-18Zr-15Nb—explain this effect. According to the electrochemical studies, PEO coatings on Ti-18Zr-15Nb alloy provide better corrosion protection. Higher corrosion resistance, porosity, and roughness contribute to better biocompatibility of the PEO coating on Ti-18Zr-15Nb alloy compared to cp-Ti.


2013 ◽  
Vol 537 ◽  
pp. 256-260
Author(s):  
Cai Ge Gu ◽  
Qian Gang Fu ◽  
He Jun Li ◽  
Jin Hua Lu ◽  
Lei Lei Zhang

Bioactive calcium phosphate coatings were deposited on carbon/carbon(C/C) composites using electrochemical deposition technique. The effects of electrolyte concentration and constant current density on morphology, structure and composition of the coating were systematically investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transformed infrared (FTIR) spectroscopy. The results show that, the coating weight elevated gradually with the increase of electrolyte concentration, and the morphology of coatings changed from spherical particles to nanolamellar crystals with interlocking structure initially. Then the coating transformed into seaweed-like and nano/micro-sized crystals along the depth direction of the coating. The coatings showed seaweed-like morphology as the deposition current density was less than 20mA. With the less current density, the coating became more homogenous. However, the coating was fiakiness crysal, with needlike crystal stacked upside as the current density reached to 20mA/cm2. The coating weight was improved gradually when the current density increased from 2.5mA/cm2 to 10mA/cm2, then reduced with the increasing current density in the range of 10 to 20mA/cm2.


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