scholarly journals Corrosion Damage Mechanism of TiN/ZrN Nanoscale Multilayer Anti-Erosion Coating

Coatings ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 400 ◽  
Author(s):  
Mingrui Geng ◽  
Guangyu He ◽  
Zhiping Sun ◽  
Jiao Chen ◽  
Zhufang Yang ◽  
...  

TiN/ZrN multilayers can effectively improve the erosion resistance of metals, particularly titanium alloys employed in aero engines. To explore the corrosion damage mechanism of TiN/ZrN nanoscale multilayers (nanolaminate), a novel [TiN/ZrN]100 nanolaminate coating was deposited on Ti-6Al-4V alloys by multi-arc ion plating method. Salt spray corrosion tests and hot corrosion experiment were carried out to evaluate the corrosion resistance of the coating. The corrosion and damage mechanisms were explored with the help of detailed microstructure, phase composition and element distribution characterizations. The salt spray corrosion tests showed that the [TiN/ZrN]100 nanolaminate coating possessed good corrosion resistance, which protected substrate against the corrosion. The low temperature hot corrosion tests showed that the oxidation occurred on the surface of the coating, which improved the oxidation resistance of the sample. However, the oxidized droplets squeezed the coating, and destroyed the oxidized layers. As a result, the coating was peeled off from the substrate. The research highlights the corrosion resistance of the novel TiN/ZrN nanolaminate coating and offers a support for their application in engine compressor blade.

Vacuum ◽  
2021 ◽  
pp. 110350
Author(s):  
Hulin Wu ◽  
Ping Gong ◽  
Suying Hu ◽  
Lin Xiang ◽  
Enlei Wang ◽  
...  

2019 ◽  
Vol 66 (3) ◽  
pp. 352-359
Author(s):  
Li Jiahong ◽  
Kong Dejun

Purpose The purpose of this paper is to improve the salt spray corrosion and electrochemical corrosion performances of H13 hot work mould steel, Cr–Ni coatings with the different Cr and Ni mass ratios are fabricated using a laser cladding (LC), which provides an experimental basis for the surface modification treatment of H13 steel. Design/methodology/approach Cr–Ni coatings with the different Cr and Ni mass ratios were firstly fabricated on H13 hot work mould steel using a laser cladding (LC). The salt spray corrosion (SSC) and electrochemical corrosion performances of Cr–Ni coatings in 3.5 Wt.% NaCl solution were investigated to analyze the corrosion mechanism, and the effect of mass ratios of Cr and Ni on their corrosion mechanism was discussed. Findings The laser cladded Cr–Ni coatings with the different Cr and Ni mass ratios are composed of Cr–Ni compounds, which are metallurgically combined with the substrate. The SSC resistance of Cr–Ni coating with the Cr and Ni mass ratios of 24:76 is the highest. The electrochemical corrosion resistance of Cr–Ni coating with the Cr and Ni mass ratio of 24:76 is the best among the three kinds of coatings. Originality/value In this study, the corrosion resistance of laser cladded Cr–Ni coatings with the Cr and Ni mass ratios of 17: 83, 20: 80 and 24: 76 was first evaluated using salt spray corrosion (SSC) and electrochemical tests, and the effect of mass ratios of Cr and Ni on their corrosion mechanism was discussed.


2013 ◽  
Vol 801 ◽  
pp. 19-23 ◽  
Author(s):  
Štefan Álló ◽  
Vladimir Kročko ◽  
Maroš Korenko ◽  
Zuzana Andrássyová ◽  
Daniela Földešiová

This research deals with the corrosion stability of components with a galvanized surface. The aim is to determine how corrosion resistance is influenced by chemical degreasing. The ZiNi galvanizing method in a bath line was performed on 10 components; another 10 pieces were treated by the same galvanizing method, but without previous chemical degreasing. After measuring the thickness of coating, components were inserted into a salt spray corrosion chamber. The test showed that components with a complete galvanizing process revealed no signs of red corrosion after 456 test hours. In components without chemical degreasing, there were signs of red corrosion after 200 test hours. After this research, we can conclude that chemical degreasing in galvanizing processes has a high influence on corrosion resistance.


2011 ◽  
Vol 121-126 ◽  
pp. 100-104
Author(s):  
Jian Zhong Li ◽  
Yan Wen Tian ◽  
Ying Li ◽  
Yu Cheng Wang

Effect of black plate on growth action and corrosion resistance of Sn-Fe alloy film was investigated by means of metallurgical microscope, scanning electron microscopy (SEM), salt spray corrosion test and electrochemistry methods. The results show that the different modes of annealing and rolling have a remarkably effects on the surface morphology and grain size of Sn-Fe alloys. Crystalline grain of Sn-Fe alloy film for T4-CA or T2.5-BA is relatively continues, homogeneous and denser, but that for DR materials exists obviously surface inhomogeneity sizes and even void space of interweave. Rust spot easily generate on discontinuous alloy films or void space of interweave growth and gradually cover on the surface of Sn-Fe alloy films without corrosion damage. Corrosion resistance of BA materials is better than that of CA materials. Under the same annealing mode, corrosion resistance of DR materials is worse.


2021 ◽  
Author(s):  
Venkatesh R ◽  
S Manivannan ◽  
Kumaresh Babu S P

Abstract Weathering steel, a low carbon alloy steel, most widely used in marine transportation and construction fields like bridges, sculptures where corrosion resistance is the main concern. Weathering steel creates an adhering protective coating on its surface in the right environmental conditions. The protective layer which is formed on the surface weathering steel known as patina. It protects the structure from further corrosion to occur. When these weathering steels are continuously exposed to moisture environment its corrosion resistance decreases. So, our investigation deals about the studies of the coatings used on weathering steel to increase its corrosion resistance in marine conditions. The coatings applied on the substrate were poly urea, polyurethane, epoxy and black enamel. Corrosion tests were performed on these coated samples to evaluate their corrosion behaviour in different environments. Corrosion tests that were performed are immersion test, salt spray test and potentio-dynamic test. The profilometry test is investigated and it confirmed the depth of the corrosion on the coatings. Based on the corrosion studies, we conclude that poly urea is the excellent coating followed by polyurethane, black enamel and epoxy.


2013 ◽  
Vol 537 ◽  
pp. 67-70
Author(s):  
Feng Zhang ◽  
Chuan Bing Huang ◽  
Wei Liu ◽  
Kui Zhou ◽  
Wen Ting Zhang ◽  
...  

Ni/BN and NiCrAl/BN abradable sealing coatings used in turbo engines were prepared by plasma spray technology. The phases and the microstructures of the coatings were characterized with X-ray diffraction (XRD) and scanning electron microscopy (SEM). Corrosion behaviors of these coatings were investigated with open-circuit potential (OCP) and salt spray corrosion test. The results showed that the NiCrAl/BN possess better corrosion resistance as compared with Ni/BN.


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