scholarly journals Design of Energy Saving Controllers for Central Cooling Water Systems

2021 ◽  
Vol 9 (5) ◽  
pp. 513
Author(s):  
Chang-Min Lee ◽  
Tae-Youl Jeon ◽  
Byung-Gun Jung ◽  
Young-Chan Lee

Since fuel prices account for approximately 40% of a ship’s operating costs, shipping companies worldwide have made significant efforts to save energy on board such as introducing new technologies or machine operation methods. Many ship operators have adopted an advanced control system using a variable-speed pump and/or an optimizing control system of a three-way valve on the outlet side of the central cooling system. It is often considered that the best way to control a central cooling system is to integrate the two control systems. However, when applied in practice, there is a frequent uncontrollable phenomenon in which the three-way valve is opened to its minimum and the variable-speed seawater pump is operated at its maximum, resulting in a large amount of energy consumption. Therefore, in this study, the speed of the variable-speed seawater pump is set to the minimum, and the feed-forward controller is adopted for the three-way valve control system. The input variable of the feed-forward controller is the Main Engine load, and it is designed to directly control the bypass openness with the three-way valve controller. Using this design, it was demonstrated that the variable-speed seawater pump was operated at a minimum and energy was saved.

2018 ◽  
Vol 154 ◽  
pp. 03002
Author(s):  
Barlian Henryranu Prasetio ◽  
Wijaya Kurniawan

This research implements self-balancing robot using 3 algorithms. There are PID Controller, Ensemble Kalman Filter and Feed-Forward Control system. The PID controller function is as a robot equilibrium control system. The Kalman Ensemble algorithm is used to reduce noise measurement of accelerometer and gyroscope sensors. The PID controller and Ensemble Kalman filter were implemented on self-balancing robot in previous research. In this paper, we added the Feed-Forward controller that serves to detect disturbance derived from the unevenness of the ground. Disturbance is detected using 2 proximity sensors. Base on test results that the system can detect disturbance with an average delay of 2.15 seconds at Kff optimal value is 2.92. Feed-Forward effects result in self-balancing robots increasing power so that the pitch of the robot changes to anticipation of disturbance.


2013 ◽  
Vol 26 (1) ◽  
pp. 53-60
Author(s):  
Nikola Dankovic ◽  
Darko Mitic ◽  
Marko Milojkovic ◽  
Stanko Stankov ◽  
Miroslav Milovanovic

This paper presents thermodynamic model of the system for rubber strip (protector) cooling. This model is used for determining the number of cooling system cascades, and rubber contraction coefficient, important parameters in mechanical model of the system which is the starting point of designing control system for rubber strip cooling. The correlation between the working velocity and rubber strip dimension, as well as the relation for the cooling water flow per cascade is also given.


Author(s):  
Zhixin Sun ◽  
Jiangfeng Wang ◽  
Yiping Dai ◽  
Danmei Xie

Rapid and frequent load changes bring a number of challenges to the control system of a marine condenser. However, few studies have been published in this area. In this paper, a whole condensing system, which includes condenser, ejector, cooling water pump and its driving turbine, was modeled based on three conservation laws. Propulsion steam turbine was also modeled to simulate the load changes. A proportional integral (PI) controller was developed to regulate the condenser pressure. Opening signal of the governing valve of the propulsion turbine was added to the controller as a feed forward signal, and to improve the performance further, fuzzy algorithm was adopted to tune the gains of PI controller. Numerical experiments were conducted to study the dynamic behavior and the control performance of the condensing system. The simulation results show that employing the valve opening signal of main turbine as feed forward signal and tuning the gains of conventional PI controller by fuzzy logic are both effectual approaches to enhance the control performance. The former is good at reducing maximum overshooting while the latter is good at decreasing settling time. The combination of these two methods can improve the performance of simple PI controller further.


Author(s):  
Fahmi Yunistyawan ◽  
Yunistyawan J Berchmans ◽  
Gembong Baskoro

This study implements the auto start control system on an electric motor 3 phase C4Feeding pump when the discharge pressure is low-low (4.3 kg /cm²). The C4 feeding pumpmotor was initially manually operated from the local control station, this was very ineffectiveand inefficient because it still relied on the field operator to operate the pump motor and whenthe plant was in normal operating it is very risk if the field operator late to operate motor then itwill impact to quality of the product, and if the delay time to operate motor is too long then planthave to shut down, therefore improvement is needed in the C4 feeding pump motor controlsystem. In this paper, various types of 3-phase motor control are explained which allow it to beapplied to the C4 feeding pump motor that are on-off, inverter, and variable speed drive andefficient selection of the three systems control of the motor. Software and hardware used in thisthesis work are DCS CENTUM VP Yokogawa.


2020 ◽  
pp. 75-86
Author(s):  
Sergio Antonio Camargo ◽  
Lauro Correa Romeiro ◽  
Carlos Alberto Mendes Moraes

The present article aimed to test changes in cooling water temperatures of males, present in aluminum injection molds, to reduce failures due to thermal fatigue. In order to carry out this work, cooling systems were studied, including their geometries, thermal gradients and the expected theoretical durability in relation to fatigue failure. The cooling system tests were developed with the aid of simulations in the ANSYS software and with fatigue calculations, using the method of Goodman. The study of the cooling system included its geometries, flow and temperature of this fluid. The results pointed to a significant increase in fatigue life of the mold component for the thermal conditions that were proposed, with a significant increase in the number of cycles, to happen failures due to thermal fatigue.


1988 ◽  
Vol 53 (4) ◽  
pp. 788-806
Author(s):  
Miloslav Hošťálek ◽  
Jiří Výborný ◽  
František Madron

Steady state hydraulic calculation has been described of an extensive pipeline network based on a new graph algorithm for setting up and decomposition of balance equations of the model. The parameters of the model are characteristics of individual sections of the network (pumps, pipes, and heat exchangers with armatures). In case of sections with controlled flow rate (variable characteristic), or sections with measured flow rate, the flow rates are direct inputs. The interactions of the network with the surroundings are accounted for by appropriate sources and sinks of individual nodes. The result of the calculation is the knowledge of all flow rates and pressure losses in the network. Automatic generation of the model equations utilizes an efficient (vector) fixing of the network topology and predominantly logical, not numerical operations based on the graph theory. The calculation proper utilizes a modification of the model by the method of linearization of characteristics, while the properties of the modified set of equations permit further decrease of the requirements on the computer. The described approach is suitable for the solution of practical problems even on lower category personal computers. The calculations are illustrated on an example of a simple network with uncontrolled and controlled flow rates of cooling water while one of the sections of the network is also a gravitational return flow of the cooling water.


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