scholarly journals Experimental Investigation on Friction and Wear Behavior of the Vertical Spindle and V-belt of a Cotton Picker

Materials ◽  
2019 ◽  
Vol 12 (5) ◽  
pp. 773 ◽  
Author(s):  
Auezhan Amanov ◽  
Jan Sembiring ◽  
Tileubay Amanov

This study deals with the friction and wear behavior of the vertical spindle and V-belt to improve the reliability, operation and to extend the service life of a cotton picker. The vertical spindle made of low-carbon steel (ST3) was treated by the ultrasonic nanocrystal surface modification (UNSM) technique to control the friction and wear behavior. It was found that the UNSM technique reduced surface roughness and increased surface hardness of the vertical spindle. The friction and wear behavior of the vertical spindle and V-belt was assessed by carrying out tribological tests and the results showed that the UNSM-treated vertical spindle generated a higher friction coefficient compared to the untreated one due to having less slip. In case of wear resistance, unmeasurable wear occurred on the surface of the vertical spindle due to its significant high hardness compared to the hardness of the V-belt that came into contact with the vertical spindle in relative motion. Hence, the wear behavior and mechanisms of the V-belts were systematically investigated and also discussed based on the wear track profiles and micrographs. It can be concluded that the application of the UNSM technique to the vertical spindle may contribute to improve the performance of cotton pickers by reducing the slip and prolonging the service life.

2005 ◽  
Vol 297-300 ◽  
pp. 1401-1405 ◽  
Author(s):  
Bin Xu ◽  
Shu Hua Wang ◽  
Yu Peng Lu ◽  
Jianjun Cui ◽  
Mu Sen Li

Application of powder boronizing to mechanical industry has been restricted because of the brittleness of boronized layer, which inevitably leads to decrease of service life of boronized parts. Therefore, attention should be paid to reducing the brittleness of boronized layer without decreasing its high hardness. In the present paper, a study on the effect of micro-addition rare earth and chrome on friction and wear behavior of boronized layer was carried out using an MM-200 wear test machine. Compared with that of pure single Fe2B phase, the brittleness of the boronized layer containing minim rare earth and chrome elements, obtained by powder RE-chrome-boronizing, is reduced, which results in increasing the bearing capacity and wear resistance of the boronized layer. The friction and wear mechanism is also briefly analyzed.


RSC Advances ◽  
2018 ◽  
Vol 8 (25) ◽  
pp. 14129-14137 ◽  
Author(s):  
Xiaoxue Li ◽  
Jingli Xu

In order to increase the service life and operational reliability of a 20CrMnTi-steel-based gearing system, the friction and wear behavior of 20CrMnTi needs to be further improved.


Author(s):  
LiQin Wang ◽  
JianWei Sun ◽  
Le Gu

The tribological performance of Polyetherimide (PEI) composites filled with different Polytetrafluoroethylene (PTFE) content was comparatively evaluated on MM-200 test rig in block-on-ring configuration under dry friction condition. The microstructures of worn surfaces, fractured surfaces and wear mechanisms of the PEI composite were examined under scanning electron microscope (SEM). The variations of elastic modulus and surface hardness with variation in composition were also investigated. The results showed that under conditions of dry friction the PTFE can lower the friction coefficient and reduce wear of the PEI composites. When filled with 10 wt. % PTFE, the composite had the lowest wear rate. For PEI filled with 5wt. % PTFE the friction coefficient was about 0.3 and remained comparatively stable with increase of the PTFE content.


2017 ◽  
Vol 69 (2) ◽  
pp. 199-207 ◽  
Author(s):  
Jun Liu ◽  
Zhinan Zhang ◽  
Zhe Ji ◽  
Youbai Xie

Purpose This paper aims to investigate the effects of reciprocating frequency, large normal load on friction and wear behavior of hydrogenated diamond-like carbon (H-DLC) coating against Ti-6Al-4V ball under dry and lubricated conditions. Design/methodology/approach The friction and wear mechanisms are analyzed by scanning electron microscope, energy dispersive spectroscopy and Raman spectroscopy. Findings The results show that as reciprocating frequency increases under lubricated conditions, the friction coefficient decreases first and then increases. When the reciprocating frequency is 2.54 Hz, the value of friction coefficient reaches the minimum. The friction reduction is because of the transformation from sp3 to sp2, the formation of transfer layer on Ti-6Al-4V ball and the reduction in viscous friction, whereas the increase of friction coefficient is related to wear. In dry conditions, the friction coefficient is between 0.06 and 0.1. And, the service life of H-DLC coating decreases with the increase in reciprocating frequency and normal load. Research limitations/implications It is confirmed that adding the lubricant could prolong the service life of H-DLC coating and reduce friction and wear efficiently. And, the wear mechanisms under dry and lubricated conditions encompass abrasive wear and adhesive wear. Originality/value The results are helpful for application of diamond-like carbon coating.


Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3459 ◽  
Author(s):  
Baoming Shi ◽  
Shiming Huang ◽  
Ping Zhu ◽  
Changen Xu ◽  
Tengfei Zhang

In the present study, plasma spray welding was used to prepare an in-situ niobium carbide (NbC) reinforced Ni-based composite coating on the low carbon steel, and the phase composition and the microstructure of the composite coatings were studied. The wear resistance and the wear mechanism of the composite coatings were also researched by the wear tests. The results showed that the main phases of the composite coating were NbC, γ-Ni, Cr23C6, Ni3Si, CrB, Cr5B3, Cr7C3 and FeNi3. A number of fine in-situ NbC particles and numerous chromium carbide particles were distributed in the γ-Ni matrix. The increase in the mass fraction of Nb and NiCr-Cr3C2 could lead to the increase in NbC particles in the composite coatings. Due to the high hardness of NbC and chromium carbides, the micro-hardness and the wear resistance of the composite coatings were advanced. The composite coating with the powder mixtures of 20% (Nb + NiCr-Cr3C2) and 80% NiCrBSi had the highest micro-hardness and the best wear resistance in this study. The average micro-hardness reached the maximum value 1025HV0.5. The volume loss was 39.2 mm3, which was merely 37% of that of the NiCrBSi coating and 6% of that of the substrate under the identical conditions.


2021 ◽  
Vol 6 (6) ◽  
pp. 1288-1296
Author(s):  
Hongming Wie ◽  
Jianpeng Zou ◽  
Xiaoya Li ◽  
Cong Xiao

2019 ◽  
Vol 813 ◽  
pp. 159-164
Author(s):  
Carlos Alberto Souto ◽  
Gustavo Faria Melo da Silva ◽  
Laura Angelica Ardila Rodriguez ◽  
Aline C. de Oliveira ◽  
Kátia Regina Cardoso

Coatings with high entropy alloys of the AlCoCrFeNiV system were obtained by selective laser melting on low carbon steel substrates. The effect of the variation of the Fe and V contents as well as the laser processing parameters in the development of the coating were evaluated. The coatings were obtained from the simple powder mixtures of the high purity elemental components in a planetary ball mill. The coatings were obtained by using CO2 laser with a power of 100 W, diameter of 0.16 mm, and scan speed varying from 3 to 12 mm/s. Phase constituents, microstructure and hardness were investigated by XRD, SEM, and microhardness tester, respectively. Wear resistance measurements were carried out by the micro-abrasion method using ball-cratering tests. The coatings presented good adhesion to the substrate and high hardness, of the order of 480 to 650 HV. Most homogeneous coating with nominal composition was obtained by using the higher scan speed, 12 mm/s. Vanadium addition increased hardness and gave rise to a high entropy alloy coating composed by BCC solid solutions. Ball cratering tests conducted on HEA layer showing improvement of material wear resistance, when compared to base substrate, decreasing up to 88% its wear rate, from 1.91x10-6 mm3/Nmm to 0.23x10-6 mm3/Nmm.


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