scholarly journals On the Relation between the Gas-Permeability and the Pore Characteristics of Furan Sand

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3803
Author(s):  
Dinesh Sundaram ◽  
József Tamás Svidró ◽  
Judit Svidró ◽  
Attila Diószegi

Furan sand is one of the most commonly used chemically bonded molding materials in foundries across the world. It consists of a furfuryl alcohol-based resin and an acid-based liquid catalyst. When the molding material comes in contact with the molten metal, it undergoes a thermal shock accompanied by a certain release of volatile gases. In order to evacuate these gases, molds and cores should have optimal gas permeability values and proper venting by design. If the volatile compounds are not appropriately evacuated, they are prone to enter the melt before the first layer of solidified metal is formed which can lead to the formation of gas-related casting defects. Standard gas permeability measurements are commercially available tools used in the industry to compare and to quality control different sands, however, they only provide reference numbers without actual units. Permeability in a standard unit, m2, provides uniformity and helps the comparison of results from difference sources. In this paper, a new method using Darcy’s law (prevalent in earth sciences), was adapted to measure the gas-permeability of furan samples made of silica sand with various grain size distributions. The effect of grain size distribution on the gas-permeability of furan sand samples was studied. Gas-permeability values in m2 were then correlated with mercury-porosity measurement results to bring new light on the relation between pore size, pore volume and the permeability of molding materials.

Author(s):  
Mo Ji ◽  
Martin Strangwood ◽  
Claire Davis

AbstractThe effects of Nb addition on the recrystallization kinetics and the recrystallized grain size distribution after cold deformation were investigated by using Fe-30Ni and Fe-30Ni-0.044 wt pct Nb steel with comparable starting grain size distributions. The samples were deformed to 0.3 strain at room temperature followed by annealing at 950 °C to 850 °C for various times; the microstructural evolution and the grain size distribution of non- and fully recrystallized samples were characterized, along with the strain-induced precipitates (SIPs) and their size and volume fraction evolution. It was found that Nb addition has little effect on recrystallized grain size distribution, whereas Nb precipitation kinetics (SIP size and number density) affects the recrystallization Avrami exponent depending on the annealing temperature. Faster precipitation coarsening rates at high temperature (950 °C to 900 °C) led to slower recrystallization kinetics but no change on Avrami exponent, despite precipitation occurring before recrystallization. Whereas a slower precipitation coarsening rate at 850 °C gave fine-sized strain-induced precipitates that were effective in reducing the recrystallization Avrami exponent after 50 pct of recrystallization. Both solute drag and precipitation pinning effects have been added onto the JMAK model to account the effect of Nb content on recrystallization Avrami exponent for samples with large grain size distributions.


1999 ◽  
Vol 580 ◽  
Author(s):  
G.D. Hibbard ◽  
U. Erb ◽  
K.T. Aust ◽  
G. Palumbo

AbstractIn this study, the effect of grain size distribution on the thermal stability of electrodeposited nanocrystalline nickel was investigated by pre-annealing material such that a limited amount of abnormal grain growth was introduced. This work was done in an effort to understand the previously reported, unexpected effect, of increasing thermal stability with decreasing grain size seen in some nanocrystalline systems. Pre-annealing produced a range of grain size distributions in materials with relatively unchanged crystallographic texture and total solute content. Subsequent thermal analysis of the pre-annealed samples by differential scanning calorimetry showed that the activation energy of further grain growth was unchanged from the as-deposited nanocrystalline nickel.


2021 ◽  
Author(s):  
◽  
Anna Borisovna Albot

<p>Grain size analysis of the terrigenous fraction of a laminated diatom ooze dating back to 11.4 kyr recovered offshore Adélie Land, East Antarctic margin was used to examine variations in sediment transport, depositional environments and Holocene climate variability at the location. Interpretations were assisted by additional proxies of primary productivity (δ¹³CFA, BSi%), glacial meltwater input (δDFA) and subsurface temperature (TEXL₈₆). Three lithologic intervals with distinct grain size distributions were identified. At ~11.4 ka the diatom ooze has a clear glacimarine influence which gradually decreases until ~8.2 ka. During this time interval, coincident with the early Holocene warm period, sediment is inferred to have been delivered by glacial meltwater plumes and ice-bergs in a calving bay environment. It is suggested that the glaciers in Adélie Land had retreated to their present day grounding lines by 8.2 ka, and from then on sediment was delivered to the site primarily via the Antarctic Coastal and Slope Front Currents, largely through a suspended sediment load and erosion of the surrounding banks. Enhanced biogenic mass accumulation rates and primary production at 8.2 ka suggest onset of warmer climatic conditions, coincident with the mid-Holocene Climatic Optimum.  At ~4.5 ka, grain size distributions show a rapid increase in mud content coincident with a transient pulse of glacial meltwater and a sudden decrease in biogenic and terrigenous mass accumulation rates. The increased mud content is inferred to have been deposited under a reduced flow regime of the Antarctic Coastal and Slope Front Currents during the Neoglacial period that followed the final stages of deglaciation in the Ross Sea. It is hypothesised here that cessation of glacial retreat in the Ross Sea and the development of the modern day Ross Sea polynya resulted in enhanced Antarctic Surface Water production which led to increased sea ice growth in the Adélie Land region. The presence of sea ice led to reduced primary production and a decrease in the maximum current strength acting to advect coarser-sized terrigenous sediment to the core site during this time.  Sedimentation rates appear to have a strong correlation with the El Niño Southern Oscillation (ENSO) over the last 8.2 kyr, and are inferred to be related to changing sea ice extent and zonal wind strength. Light laminae counts (biogenic bloom events) appear to decrease in frequency during time intervals dominated by El Niño events. Spectral analysis of the greyscale values of core photographs reveals peaks in the 2-7 year band, known ENSO periods, which increase in frequency in the mid-and-late Holocene. Spectral analyses of the sand percent and natural gamma ray (NGR, a measure of clay mineral input) content of the core reveal peaks in the ~40-60, 200-300, 600, 1200-1600 and 2200-2400 year bands. The most significant of these cycles in the NGR data is in 40-60 year band may be related to internal mass balance dynamics of the Mertz Glacier or to the expansion and contraction of the Antarctic circumpolar vortex. Cycles in the 200-300 and 2200-2400 year bands are related to known periods of solar variability, which have previously been found to regulate primary productivity in Antarctic coastal waters. Cycles in the 590-625 and 1200-1600 year bands have a strong signal through the entire record and are common features of Holocene climatic records, however the origin of these cycles is still under debate between solar forcing and an independent mode of internal ocean oscillation.</p>


2020 ◽  
Vol 640 ◽  
pp. A63 ◽  
Author(s):  
Sofia Savvidou ◽  
Bertram Bitsch ◽  
Michiel Lambrechts

The thermal structure of a protoplanetary disc is regulated by the opacity that dust grains provide. However, previous works have often considered simplified prescriptions for the dust opacity in hydrodynamical disc simulations, for example, by considering only a single particle size. In the present work, we perform 2D hydrodynamical simulations of protoplanetary discs where the opacity is self-consistently calculated for the dust population, taking into account the particle size, composition, and abundance. We first compared simulations utilizing single grain sizes to two different multi-grain size distributions at different levels of turbulence strengths, parameterized through the α-viscosity, and different gas surface densities. Assuming a single dust size leads to inaccurate calculations of the thermal structure of discs, because the grain size dominating the opacity increases with orbital radius. Overall the two grain size distributions, one limited by fragmentation only and the other determined from a more complete fragmentation-coagulation equilibrium, give comparable results for the thermal structure. We find that both grain size distributions give less steep opacity gradients that result in less steep aspect ratio gradients, in comparison to discs with only micrometer-sized dust. Moreover, in the discs with a grain size distribution, the innermost (<5 AU) outward migration region is removed and planets embedded in such discs experience lower migration rates. We also investigated the dependency of the water iceline position on the alpha-viscosity (α), the initial gas surface density (Σg,0) at 1 AU and the dust-to-gas ratio (fDG) and find rice ∝ α0.61Σg,00.8fDG0.37 independently of the distribution used in the disc. The inclusion of the feedback loop between grain growth, opacities, and disc thermodynamics allows for more self-consistent simulations of accretion discs and planet formation.


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