scholarly journals Prediction of the Delamination at the Steel and CFRP Interface of Hybrid Composite Part

Materials ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6285
Author(s):  
Jun-Su Park ◽  
Jae-Hong Kim ◽  
Joon-Hong Park ◽  
Dae-Cheol Ko
Keyword(s):  
Steel Sheet ◽  
Cohesive Zone Model ◽  
Critical Energy ◽  
Zone Model ◽  
Interfacial Behavior ◽  
Critical Energy Release Rate ◽  
Adhesion Properties ◽  
Drawing Test ◽  
Reinforced Plastic ◽  
Hybrid Parts

The purpose of this study was to predict the adhesive behavior of steel and carbon-fiber-reinforced plastic (CFRP) hybrid parts based on the cohesive zone model (CZM). In this study, the steel sheet and CFRP were joined by epoxy resin in the CFRP prepreg during the curing process, which could generate delamination at their interface because of the springback of steel or the thermal contraction of the CFRP. First, double cantilever beam (DCB) and end-notched flexure (ENF) tests were performed to obtain various adhesion properties such as the critical energy release rate of mode I, mode II (GI, GII), and critical stress (σmax). A finite element (FE) simulation was performed to predict delamination using CZM, which was also used to describe the interfacial behavior between the steel sheet and the CFRP. Finally, a U-shape drawing test was performed for the steel/CFRP hybrid parts, and these results were compared with analytical results.

Effect of Characteristic Parameters of Exponential Cohesive Zone Model on Mode I Fracture of Laminated Composites

2012 ◽  
Vol 525-526 ◽  
pp. 409-412 ◽  
Author(s):  
Guo Wei Zhu ◽  
Yu Xi Jia ◽  
Peng Qu ◽  
Jia Qi Nie ◽  
Yun Li Guo
Keyword(s):  
Energy Release Rate ◽  
Energy Release ◽  
Release Rate ◽  
Laminated Composites ◽  
Peak Load ◽  
Interfacial Strength ◽  
Critical Energy ◽  
Mode I ◽  
Zone Model ◽  
Critical Energy Release Rate

Delamination is a particularly dangerous damage mode of high performance laminated composites. In order to describe the composites ductile cracking and its progressive evolution accurately, the adjusted exponential cohesive zone model (CZM) is adopted, which correlates the tensile traction with the corresponding interfacial separation along the fracturing interfacial zone. At first the adjusted exponential CZM is used to simulate the mode I delamination of the standard double cantilever beam (DCB). The simulated results are in good agreement with the corrected beam theory and the corresponding experimental results. Then in order to research how the interfacial properties influence the mode I fracture, the interfacial strength and the critical energy release rate are studied. The main results are obtained as follows. The interfacial strength plays a crucial role in the laminated composites delamination onset, and it affects the peak load significantly if there is not a pre-crack. Once the delamination propagation begins to occur in the laminated composites, the responses of the load-displacement plots are relatively insensitive to the interfacial strength, and only the critical energy release rate is of critical importance. Furthermore, the peak load increases with the increase of the critical energy release rate and interfacial strength.

Adhesion Properties of Thin Film Multilayers: Comparison of Nanoindentation and Four-Point-Bending Techniques

2021 ◽  
Vol 1016 ◽  
pp. 1561-1568
Author(s):  
Thomas Walter ◽  
Mohammad Zareghomsheh ◽  
Golta Khatibi ◽  
Herbert Danninger
Keyword(s):  
Thin Film ◽  
Adhesion Strength ◽  
Quantitative Measure ◽  
Critical Energy ◽  
Analytical Models ◽  
Cross Sectional ◽  
Critical Energy Release Rate ◽  
Adhesion Properties ◽  
Four Point Bending ◽  
Microelectronic Components

In this study, we investigated the adhesion strength of SiO2/SiN/TiW/Cu film stacks on silicon by the use of cross-sectional nanoindentation (CSN) technique. The delamination occurred along the SiN/TiW interface as determined by means of SEM and EDX analysis. The critical energy release rate was determined as a quantitative measure of the adhesion strength by application of analytical models as well as Finite Element Method (FEM). Comparative measurements on samples of the same layer composition using the well-established four-point bending (4PB) technique were performed to validate the results of the CSN measurements. FEM was performed to calculate the loading conditions and stress distribution in the samples. The calculations also allowed separating the contribution of plastic and elastic energy in the metallization layers during delamination testing and thereby estimating the value of the interfacial adhesion energy. The experimental results show the good applicability of both the 4PB and CSN method for determining quantitative values of the fracture toughness of thin-film interfaces found in microelectronic components and indicate a good agreement between the two methods.

Cohesive Zone Modeling of Mode I Fracture in Adhesive Bonded Joints

2007 ◽  
Vol 348-349 ◽  
pp. 13-16 ◽  
Author(s):  
Marco Alfano ◽  
Franco Furgiuele ◽  
A. Leonardi ◽  
Carmine Maletta ◽  
Glaucio H. Paulino
Keyword(s):  
Cohesive Zone ◽  
Cohesive Zone Model ◽  
Cohesive Zone Modeling ◽  
Mode I ◽  
Zone Model ◽  
Displacement Curve ◽  
Bonded Joints ◽  
Critical Energy Release Rate ◽  
Mode I Fracture ◽  
Adhesive Bonded Joints

This paper deals with the application of Cohesive Zone Model (CZM) concepts to study mode I fracture in adhesive bonded joints. In particular, an intrinsic piece-wise linear cohesive surface relation is used in order to model fracture in a pre-cracked bonded Double Cantilever Beam (DCB) specimen. Finite element implementation of the CZM is accomplished by means of the user element (UEL) feature available in the FE commercial code ABAQUS. The sensitivity of the cohesive zone parameters (i.e. fracture strength and critical energy release rate) in predicting the overall mechanical response is first examined; subsequently, cohesive parameters are tuned comparing numerical simulations of the load-displacement curve with experimental results retrieved from literature.

scholarly journals On the Representativeness of the Cohesive Zone Model in the Simulation of the Delamination Problem

2019 ◽  
Vol 3 (1) ◽  
pp. 22 ◽  
Author(s):  
Elena Sitnikova ◽  
Dafei Li ◽  
Jiahu Wei ◽  
Xiaosu Yi ◽  
Shuguang Li
Keyword(s):  
Energy Release ◽  
Cohesive Zone ◽  
Cohesive Zone Model ◽  
Critical Energy ◽  
Physical Reality ◽  
Zone Model ◽  
Release Rates ◽  
Fe Modelling ◽  
Wide Range ◽  
Energy Release Rates

With the development of finite element (FE) codes, numerical modelling of delamination is often considered to be somewhat commonplace in modern engineering. However, the readily available modelling techniques often undermine the truthful understanding of the nature of the problem. In particular, a critical review of the representativeness of the numerical model is often diverted to merely a matter of numerical accuracy. The objective of this paper is to scrutinise the representativeness of cohesive zone modelling (CZM), which is readily available in most of the modern FE codes and is used extensively. By concentrating on obtaining the converged solution for the most basic types of delamination, a wide range of modelling complications are addressed systematically, through which complete clarity is brought to their FE modelling. The representativeness of the obtained predictions, i.e., their ability to reproduce the physical reality of the delamination process, is investigated by conducting a basic verification of the results, where the capability of the model to reproduce its input data in terms of critical energy release rates is assessed. It is revealed that even with converged solutions, input values of the critical energy release rates for the simple cases considered are not reproduced precisely, indicating that representativeness of the CZM for more general applications must not be taken for granted.

scholarly journals Ultrasonic Deicing Efficiency Prediction and Validation for a Flat Deicing System

2020 ◽  
Vol 10 (19) ◽  
pp. 6640
Author(s):  
Zhonghua Shi ◽  
Zhenhang Kang ◽  
Qiang Xie ◽  
Yuan Tian ◽  
Yueqing Zhao ◽  
...  
Keyword(s):  
Lead Zirconate Titanate ◽  
Cohesive Zone ◽  
Cohesive Zone Model ◽  
Lead Zirconate ◽  
Efficiency Factor ◽  
Zone Model ◽  
Shear Stresses ◽  
Stress Distributions ◽  
Total Energy Density ◽  
Average Shear

An effective deicing system is needed to be designed to conveniently remove ice from the surfaces of structures. In this paper, an ultrasonic deicing system for different configurations was estimated and verified based on finite element simulations. The research focused on deicing efficiency factor (DEF) discussions, prediction, and validations. Firstly, seven different configurations of Lead zirconate titanate (PZT) disk actuators with the same volume but different radius and thickness were adopted to conduct harmonic analysis. The effects of PZT shape on shear stresses and optimal frequencies were obtained. Simultaneously, the average shear stresses at the ice/substrate interface and total energy density needed for deicing were calculated. Then, a coefficient named deicing efficiency factor (DEF) was proposed to estimate deicing efficiency. Based on these results, the optimized configuration and deicing frequency are given. Furthermore, four different icing cases for the optimize configuration were studied to further verify the rationality of DEF. The effects of shear stress distributions on deicing efficiency were also analyzed. At same time, a cohesive zone model (CZM) was introduced to describe interface behavior of the plate and ice layer. Standard-explicit co-simulation was utilized to model the wave propagation and ice layer delamination process. Finally, the deicing experiments were carried out to validate the feasibility and correctness of the deicing system.

scholarly journals An Improved Cohesive Zone Model for Interface Mixed-Mode Fractures of Railway Slab Tracks

2021 ◽  
Vol 11 (1) ◽  
pp. 456
Author(s):  
Yanglong Zhong ◽  
Liang Gao ◽  
Xiaopei Cai ◽  
Bolun An ◽  
Zhihan Zhang ◽  
...  
Keyword(s):  
Interface Crack ◽  
Cohesive Zone ◽  
Mixed Mode ◽  
Cohesive Zone Model ◽  
Complex Loading ◽  
Bending Test ◽  
Mixed Mode Fracture ◽  
Zone Model ◽  
Slab Track ◽  
Interfacial Cracks

The interface crack of a slab track is a fracture of mixed-mode that experiences a complex loading–unloading–reloading process. A reasonable simulation of the interaction between the layers of slab tracks is the key to studying the interface crack. However, the existing models of interface disease of slab track have problems, such as the stress oscillation of the crack tip and self-repairing, which do not simulate the mixed mode of interface cracks accurately. Aiming at these shortcomings, we propose an improved cohesive zone model combined with an unloading/reloading relationship based on the original Park–Paulino–Roesler (PPR) model in this paper. It is shown that the improved model guaranteed the consistency of the cohesive constitutive model and described the mixed-mode fracture better. This conclusion is based on the assessment of work-of-separation and the simulation of the mixed-mode bending test. Through the test of loading, unloading, and reloading, we observed that the improved unloading/reloading relationship effectively eliminated the issue of self-repairing and preserved all essential features. The proposed model provides a tool for the study of interface cracking mechanism of ballastless tracks and theoretical guidance for the monitoring, maintenance, and repair of layer defects, such as interfacial cracks and slab arches.

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