scholarly journals A Study on High Strength, High Plasticity, Non-Heat Treated Die-Cast Aluminum Alloy

Materials ◽  
2021 ◽  
Vol 15 (1) ◽  
pp. 295
Author(s):  
Ruizhang Hu ◽  
Chun Guo ◽  
Mingliang Ma
Keyword(s):  
Electron Microscopy ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Heat Treating ◽  
Second Phase ◽  
Cast Aluminum Alloy ◽  
Cast Aluminum ◽  
Transmission Electron ◽  
Heat Treated ◽  
Die Cast

The non-heat-treated, die-cast aluminum alloy samples were prepared meticulously via die-casting technology. The crystal structure, microstructure, and phase composition of the samples were comprehensively studied through electron backscatter diffraction (EBSD), metallographic microscopy, spectrometer, and transmission electron microscopy (TEM). The microhardness and tensile properties of the samples were tested. The die-cast samples were found to have desirable properties by studying the structure and performance of the samples. There were no defects, such as pores, cold partitions, or surface cracks, found. The metallographic structure of the samples was mainly α-Al, and various phases were distributed at the grain boundaries. Before heat treating, α-Al grains were mainly equiaxed with a great number of second phase particles at the grain boundaries. After heat treating, the α-Al grains were massive and coarsened, and the second phase grains were refined and uniformly distributed, compared with those before the heat treating. The EBSD results showed that the grain boundary Si particles were solid solution decomposed after heat treatment. The particles became smaller, and their distribution was more uniform. Transmission electron microscopy found that there were nano-scale Al-Mn, Al-Cu, and Cu phases dispersed in the samples. The average microhardness of the samples before heat treating was 114 HV0.1, while, after the heat treating, the microhardness reached 121 HV0.1. The mechanical features of the samples were tremendous, and the obtained die-cast aluminum alloy had non-heat-treatment performance, which was greater than the ordinary die-cast aluminum alloys with a similar composition. The tensile strength of the aluminum alloys reached up to 310 MPa before heat treatment.

Tensile Properties and Microstructure of Joined Vacuum Die Cast Aluminum Alloy A356 (T6) and Wrought Alloy 6061

2014 ◽  
Vol 939 ◽  
pp. 90-97 ◽  
Author(s):  
Meng Wang ◽  
Yan Da Zou ◽  
Henry Hu ◽  
Gary Meng ◽  
Patrick Cheng ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Aluminum Alloy ◽  
Thermal Treatment ◽  
Filler Metal ◽  
Intermetallic Phase ◽  
Cast Aluminum Alloy ◽  
Cast Aluminum ◽  
T6 Heat Treatment ◽  
Die Cast ◽  
Alloy 6061

In the present work, fusion-joining of vacuum high pressure die cast (HPDC) aluminum alloy A356 and wrought alloy 6061 by applying Gas Metal Arc Welding (GMAW-MIG) process was investigated to understand the effect of the MIG process on the microstructure and tensile behaviors of the base joined alloys (T6 Heat treatment A356 and 6061). The microstructures of the base metal (T6 heat treatment A356 and 6061), Heat Affected Zone (HAZ) and Fusion Zone (filler metal ER4043) were analyzed by Scanning Electron Microscopy (SEM) and optical microscopy. The results of tensile testing indicated that, the ultimate tensile strength (UTS) and yield strength (YS) of V-HPDC alluminium A356 subjected to T6 thermal treatment were relatively low, compared to both wrought alloy 6061 and the filler metal (ER 4043). The microstructure analysis showed that the low strengths of T6 A356 alloy should be at least attributed to the absence of the magnesium-based intermetallic phase, coarse grain structure and the presence of porosity, which resulted from the HPDC process, MIG welding and thermal treatment.

scholarly journals TEM study of precipitation in a Nial-3Ti-0.5Hf single-crystal alloy

1996 ◽  
Vol 54 ◽  
pp. 998-999
Author(s):  
A. Garg ◽  
R. D. Noebe ◽  
J. M. Howe ◽  
A. W. Wilson ◽  
V. Levit
Keyword(s):  
Electron Microscopy ◽  
Heat Treatment ◽  
Transmission Electron Microscopy ◽  
Single Crystal ◽  
Argon Atmosphere ◽  
Second Phase ◽  
Directionally Solidified ◽  
X Ray ◽  
Transmission Electron ◽  
Heat Treated

Three directionally solidified NiAl single-crystal alloys, NiAl-3Ti, NiAl-0.5Hf and NiAl-3Ti-0.5Hf (at.%), were grown by a Bridgeman technique using high purity alumina crucibles. The ingots were homogenized for 32h at 1644 K followed by aging for 6h at 1255 K and finally furnace cooled under an argon atmosphere. This heat treatment was found to be very effective in dissolving Hf-rich interdendritic particles that were present in the as-cast structure, and at the same time it produced fine second-phase precipitates in the alloy.Samples for transmission electron microscopy (TEM) were prepared from 3 mm diameter cylinders electro-discharge machined from the heat-treated ingots. Slices sectioned from the cylinders were mechanically ground and electrochemically thinned in a twin-jet Tenupol-3 polisher. Microstructural and energy-dispersive X-ray spectroscopy (EDXS) studies were conducted in a Philips 400T TEM equipped with a double tilt goniometer and a KEVEX Si/Li X-ray detector.

Friction Stir Processing Multi-Run Modification of Cast Aluminum Alloy

2014 ◽  
Vol 611-612 ◽  
pp. 1595-1600 ◽  
Author(s):  
Marek Stanisław Węglowski ◽  
Mateusz Kopyściański ◽  
Stanisław Dymek
Keyword(s):  
Aluminum Alloy ◽  
Second Phase ◽  
Cast Aluminum Alloy ◽  
Cast Aluminum ◽  
Friction Stir ◽  
Transmission Electron ◽  
Processed Material ◽  
Second Phase Particles ◽  
The Relationship ◽  
Cast Condition

The effect of multi-run FSP modification of cast aluminum alloy AlSi9Mg are presented. The relationship between the number of trials and microstructures are shown. FSP process was performed on the typical milling machine specifically adopted for the processing trials. The microstructure was examined by light as well as scanning and transmission electron microscopy. The studies have shown that the multi-run FSP process causes decrease of the grain size and increase of the homogeneity of the microstructure. In contrast to the cast condition, the microstructure in the processed material was characterized by a relatively uniform distribution of the second phase particles. The size and aspect ratio of these particles decreased significantly. Application of FSP process resulted in a decrease of the porosity in the modified material. The modified materials achieved at perpendicular runs can be characterized by the higher dislocation density that obtained at parallel ones. The multi-run FSP process caused increase the elongation and ultimate tensile strength of modified material in comparison to properties of the cast aluminum alloy.

Study of Corrosion Behavior of Conventional and Nanostructured WC-Co HVOF Sprayed Coats

2010 ◽  
Vol 64 ◽  
pp. 13-18 ◽  
Author(s):  
Shahin Khameneh Asl ◽  
Mohammad Reza Saghi Beyragh ◽  
Mahdi Ghassemi Kakroudi
Keyword(s):  
Electron Microscopy ◽  
Heat Treatment ◽  
Corrosion Resistance ◽  
Electrochemical Impedance ◽  
Heat Treating ◽  
Crystalline Phases ◽  
Chemical Test ◽  
Transmission Electron ◽  
Hvof Spray ◽  
Wear And Corrosion Resistance

Interest in nanomaterials has increased in recent years. This is due to the potential of size reduction to nanometric scale to provide properties of materials such as hardness, toughness, wear, and corrosion resistance. The current study is focused on WC-Co cermet coats, materials that are extensively used in applications requiring wear resistance. In this work, WC-17Co powder was thermally sprayed onto mild steel using High Velocity Oxy Fuel (HVOF) spray technique. The nanostructured specimen was produced from sprayed sample by heat-treating at 1100°C in a vacuum chamber. Their structures were studied by using X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Polarization and electrochemical impedance spectroscopy (EIS) tests were performed on the both types of coated samples in 3.5% NaCl solution. The amorphous phase in WC-17Co coating was transformed to crystalline phases by heat treatment at high temperatures. The heat treatment of these coatings at high temperature also resulted in partially dissolution of WC particles and formation of new crystalline phases. Generation of these phases produced the nanostructured coating with better mechanical properties. Comparative electro chemical test results showed that, the heat treatment could improve corrosion resistance of the nanostructured WC-17Co coat than the as sprayed coats.

Effect of Non-Conventional Aging Treatments on the Tensile Properties of Non-Hipped Castings of Aluminum Alloy 354

2014 ◽  
Vol 875-877 ◽  
pp. 1397-1405 ◽  
Author(s):  
G. Dinesh Babu ◽  
M. Nageswara Rao
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Tensile Properties ◽  
Artificial Aging ◽  
Natural Aging ◽  
Single Step ◽  
Cast Aluminum Alloy ◽  
Cast Aluminum ◽  
Automobile Components

Cast aluminum alloy 354 is used extensively for production of critical automobile components, owing to its excellent castability and attractive combination of mechanical properties after heat-treatment. With the advent of higher performance engines, there has been a steady demand to further improve the mechanical behavior of the castings made of the alloy, among others, through improvements in processing. The present study explores the possibility of improving tensile properties of the alloy by adopting certain non-conventional aging treatments. The non-conventional treatments include aging cycles similar to T6I4 and T6I6 referred to in the published literature, artificial aging in two steps instead of in single step and artificial aging preceded by various natural aging times. The results show that none of these non-conventional treatments leads to improvement of all tensile properties compared to the standard T61 treatment. Significant hardening takes place in the alloy due to natural aging. Changing the time of natural aging preceding artificial aging was found to have little effect on tensile properties.

Copper(I) Halide Nanoparticle-dispersed Glasses Prepared by Copper Staining

2005 ◽  
Vol 20 (9) ◽  
pp. 2480-2485 ◽  
Author(s):  
Kohei Kadono ◽  
Tatsuya Suetsugu ◽  
Takeshi Ohtani ◽  
Toshihiko Einishi ◽  
Takashi Tarumi ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Heat Treatment ◽  
Surface Region ◽  
Borosilicate Glasses ◽  
X Ray Diffraction ◽  
X Ray ◽  
Depth Profiles ◽  
Transmission Electron ◽  
Heat Treated ◽  
Glass Heat

Copper(I) chloride and bromide nanoparticle-dispersed glasses were prepared by means of a conventional copper staining. The staining was performed by the following process: copper stain was applied on the surfaces of Cl−- or Br−-ion-containing borosilicate glasses, and the glasses were heat-treated at 510 °C for various times. Typical exciton bands observed in the absorption spectra of the glasses after the heat treatment indicated that CuCl and CuBr particles were formed in the surface region of the glasses. The average sizes of the CuCl and CuBr particles in the glasses heat-treated for 48 h were estimated at 4.8 and 2.7 nm, respectively. The nanoparticles were also characterized by x-ray diffraction and transmission electron microscopy. Depth profiles of Cu and CuBr concentration in the glass heat-treated for 48 h were measured. Copper decreased in concentration monotonously with depth, reaching up to 60 μm, while the CuBr concentration had a maximum at about 25 μm in depth.

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