scholarly journals Dry Sliding Tribological Properties of a Hard Anodized AA6082 Aluminum Alloy

Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 207
Author(s):  
Eleonora Santecchia ◽  
Marcello Cabibbo ◽  
Abdel Magid Salem Hamouda ◽  
Farayi Musharavati ◽  
Anton Popelka ◽  
...  

The applications of aluminum and its alloys are still limited by low hardness and low wear resistance properties. Surface modifications, such anodizing and plasma electrolytic oxidation, represent a feasible way to overcome these drawbacks. In this study, discs of AA6082 were subjected to the so-called G.H.A. hard anodizing process leading to an anodized layer having a honeycomb-like structure. Samples having alumina layer thicknesses of 10, 50 and 100 μm were subjected to unidirectional dry sliding wear tests, using bearing steel and silicon nitride as counterbody materials. Surface and structure characterization of the samples were performed before and after the tribological tests, using a wide range of techniques; atomic force microscopy and scanning electron microscopy techniques were used before the wear tests. The wear scars were characterized by scanning electron microscopy, energy dispersive spectroscopy and Fourier transform infrared spectroscopy techniques. Results show that the different thickness of the anodized layer does not affect the pores dimensions but has an influence on the micrometric domains in which the pores are divided. These features coupled with the wear test conditions, show to have a strong influence on the wear behavior. The thinnest sample showed also the best performance against the ceramic counterbody.

2019 ◽  
Vol 141 (8) ◽  
Author(s):  
Prosanta Biswas ◽  
Manas Kumar Mondal ◽  
Durbadal Mandal

The microstructural morphology and wear behavior of as-cast Al–X wt% Mg2Si (X = 0.0, 5.0, 10.0, 15.0, and 20.0) composites were investigated through optical microscopy (OM), energy dispersive X-ray (EDX) spectrometry, scanning electron microscopy (SEM), and field emission scanning electron microscopy (FESEM). The dry sliding wear behavior was studied against an EN 31 hardened steel disk at four different applied loads (19.6 N, 29.4 N, 39.2 N, and 49 N) with a sliding speed of 62.8 m/min for 1 h. The optical microscopy analysis exhibits that the primary Mg2Si particles average equivalent diameter and volume fraction are increased with an increase in Mg2Si (Mg and Si) concentration in the Al–Mg2Si composite. Therefore, the bulk hardness of the composites is increased, whereas the primary Mg2Si hardness decreased because the coarser primary Mg2Si particles have less compactness. The wear resistance of the commercially pure aluminum significantly improved due to Mg2Si reinforcement, and the wear resistance is increased with the increase in Mg2Si concentration up to 15.0 wt% and then decreased at 20.0 wt%. The tested composites worn surfaces and debris exhibit adhesion, delamination, microcutting-abrasion, abrasive- and oxidation-type wear mechanism.


2003 ◽  
Vol 767 ◽  
Author(s):  
A. K. Sikder ◽  
S. Thagella ◽  
P. B. Zantye ◽  
Ashok Kumar

AbstractLower mechanical strength, reduced cohesive strength and lack of compatibility with other interconnect materials, are the major challenges involved in chemical mechanical polishing (CMP) of Cu metallization with ultra low-k materials as interlayer dielectrics. In this study we have investigated the polishing behavior of patterned Cu samples with underneath different low-k materials using two different slurries and a wide range of machine parameters. CMP micro tribometer was used to polish the samples with different rotations of platen (50 to 250 RPM) and down forces (1-6 PSI). Friction co-efficient and wear behavior were also investigated at different conditions. Optical and scanning electron microscopy was used to investigate the polished surface. It was observed that the two different Cu slurries used for polishing have marked effects on the polishing of Cu-low-k stack with respect to wear and delamination.


1982 ◽  
Vol 104 (1) ◽  
pp. 9-16 ◽  
Author(s):  
M. J. Murray ◽  
P. J. Mutton ◽  
J. D. Watson

Abrasive wear tests have been carried out on three steels and a number of pure metals using a pin-on-drum instrument. Each steel was tested at several different hardness levels attained by varying the heat treatment and while the results show a relationship between abrasion resistance and hardness, this was not the linear relationship found by Kruschov and others. Single point scratch experiments and scanning electron microscopy were carried out in an attempt to elucidate the wear mechanisms in these different materials and from the results a model is suggested to account for the observed wear behavior.


2014 ◽  
Vol 592-594 ◽  
pp. 1305-1309 ◽  
Author(s):  
K. Rajkumar ◽  
S. Aravindan

Effects of graphite content, and sliding speed on the tribological characteristics of copper-graphite composites under dry sliding condition were evaluated using a pin-on-disc tribometer. The worn surfaces of the composites were analyzed through Scanning Electron Microscopy (SEM). The experimental results revealed the improvement in wear resistance with increasing graphite content. The friction coefficient is also gradually decreasing upto 25 vol% graphite. Sliding speed has an effect on copper (5-15 vol%) graphite composites where as sliding speed has no effect in copper-(20-30 vol%) graphite composites. This difference is attributed to availability of self-lubricating graphite layer at the contact zone.


2007 ◽  
Vol 546-549 ◽  
pp. 1699-1702
Author(s):  
Xi Ying Zhou ◽  
Liang He ◽  
Yan Hui Liu

Al-Cu-Fe quasicrystals powder was used to prepare the thin films on the surface of the A3 steel by the means of DMD-450 vacuum evaporation equipment. The thin films with different characterization were obtained through different parameters. The microstructures of the thin films were analyzed by Scanning Electron Microscopy (SEM) and X-ray Diffraction (XRD). Additionally, the nano-hardness and the modulus of the films are tested by MTS and Neophot micro-hardness meter. The results showed that the modulus of the films was about 160GPa. Nano hardness of the films was about 7.5 Gpa. The films consisted of CuAl2, AlCu3. The thickness and the micro-hardness of the films are improved. In same way, with the increase of the electric current, the thickness and the hardness of the films are also improved. Along with increase of the time and the electric current, the wear behavior of the films was improved. To some extent, the microstructure of films contained the quasicrystal phase of Al65Cu20Fe15.


2016 ◽  
Vol 35 (5) ◽  
pp. 487-492
Author(s):  
Ahmet Karaaslan ◽  
Alptekin Kısasöz ◽  
Ş. Hakan Atapek ◽  
Kerem Altuğ Güler

AbstractThe wear behavior of cast A7075 and A7075/SAF 2205 composite material fabricated by vacuum-assisted investment flask casting was investigated under dry sliding condition. The wear tests were carried out using a “ball-on-disc” type tribometer. In the wear tests, 100Cr6 and ZrO2 balls were used as counterparts and the load, total distance and rotating speed were selected as 10 N, 100 m and 100 rpm, respectively. The results were evaluated using the friction coefficient–distance diagram, weight loss and wear rate. All worn surfaces were examined by scanning electron microscope and wear characteristics of the materials were discussed as a function of the microstructural features. It was concluded that composite material had lower friction coefficient, less weight loss and slower wear rate than that of cast material.


2014 ◽  
Vol 915-916 ◽  
pp. 933-941 ◽  
Author(s):  
Zhong Jie Zhang ◽  
Chang Yu Lu ◽  
Wei Huang ◽  
Wei Sheng Guan ◽  
Yue Xin Peng

The effective remove to tetracycline still remains a big challenge for scientists. In this work, we used a new method for preparing functional magnetic CNTS with ferrite nanoparticles. A wide range of techniques, such as X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and magnetic measurements were applied to characterize the obtained Fe2O3/CNTs. Moreover, we have also studied the properties of adsorbent to tetracycline. In addition, we have found that the Fe2O3/CNTs are better reusable adsorbent than other traditional adsorbents by magnetic separation recycling method.


2017 ◽  
Vol 37 (15) ◽  
pp. 4505-4513 ◽  
Author(s):  
Qichun Sun ◽  
Jun Yang ◽  
Bing Yin ◽  
Hui Tan ◽  
Yulin Liu ◽  
...  

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